Operation no. of the operation texts or standard texts and flat rates | |||||
Category | Op. no. | Operation text | Time | Acc. no. | Code |
N | 631310 | Replace seam seal (2) between A-pillar and roof paneling | 65061ZZ | ||
D63.20-1390-09
| Remove | ||
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on body repair | ||
1 | Unclip trim from A-pillars (1). | Installation: Ensure that door rubber seals are seated correctly. | |
2.1 | Remove sun visors (2). | Model 906 | |
2.2 | Remove sun visors (2) with stowage boxes (3). | Model 906 | |
3 | Remove windshield. | ||
| |||
4 | Cover detachable parts that remain in vehicle with welding protection blankets. | Commercially available devices/tools | |
5 | Mask off adjacent surface to joint (area A) with fabric tape. | The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side of the vehicle. | |
To avoid any paint damage. | |||
6 | Remove seam seal (area A) from joint between A-pillar paneling (6) and front side roof paneling (7). | Commercially available devices/tools | |
7 | Remove any corrosion in the joint (area A). | Commercially available devices/tools | |
8 | Clean joint. | ||
9 | Remove fabric tape. | ||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
10 | Prime repair area with a primer filler. | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG: | |||
11 | Seal joint gap (area A) with sealing compound. | Seal the gap between the two sheet metal panels. | |
Sealant, black | |||
12 | Clean repair areas. | Commercially available devices/tools | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
13 | Paint repair area and adjacent surfaces. | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG: | |||
14 | Mask off joint (area A) with masking tape. | ||
15 | Apply new seam seal in joint (area A). | Spread out sealing seam in area around the windshield contact surface (area B). | |
Sealant, black | |||
16 | Paint sealing seam | Only if the customer wants to do this, as it can crack again later on because when the seam is painted. If possible, leave the sealing seam black. | |
17 | Supplement cavity preservation. | ||
Topical note | Notes on cavity preservation | ||
| |||
Perform cavity preservation through the openings (8, 9) behind the sun visor and on the A-pillar. | |||
Cavity preservation (free of solvents), 1 liter | |||
18 | Remove welding protection blankets. | Commercially available devices/tools | |
19 | Install windshield. | ||
| |||
20.1 | Install sun visors (2). | Model 906 | |
Replace self-locking bolts (4, 5). | |||
Bolt, stowage box/tray to bracket | |||
20.2 | Mount sun visors (2) and stowage boxes/trays (3). | Model 906 | |
21 | Install A-pillar paneling. |
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