Remove/install windshield

AR67.10-D-1000A

Remove/install windshield

4.11.08



Removing

 Danger!

Risk of injury caused by slipping when clamping blade in the multicutter and by glass splinters when cutting out bonded windows

Always interrupt air supply when inserting or removing blade.

Wear protective gloves and safety glasses.

AS67.00-Z-0001-01A

1

Remove wiper arms

AR82.30-D-6100A

2

Detach inner hinge (6) on sun visor

On cars with clear or shaded, heated windshield with rain sensor, code FM1 or FM2

3

Lift front edge of headliner and pull out wiring harness with connectors (8)

On cars with clear or shaded, heated windshield with rain sensor, code FM1 or FM2

4

Pull off felt strips (7) and separate connectors (8)

On cars with clear or shaded, heated windshield with rain sensor, code FM1 or FM2

 Fasten connecting cable for window heater to windshield with tape.

5.1

Remove rearview mirror (5)

Except on cars with clear or shaded, heated windshield with rain sensor, code FM1 or FM2

5.2

Remove rain sensor

On cars with clear or shaded, heated windshield with rain sensor, code FM1 or FM2

AR82.30-D-7700A

5.3

Remove cooling system control panel console

On refrigeration vehicle, code ZA8

AR83.65-D-2300A

6

Remove door seal in area of A-pillar paneling (3)

7

Unclip upper A-pillar paneling (a), pivot down and pull out upward
(b)

8

Cover dashboard and louvers

 Protect against damage from glass splinters.

9

Lift sealing frame (2) with assembly wedge and remove.



*115589035900

10

Cut out windshield (1) using cutting wire

Window removal tool gotis://K_67.0_01.0

AR67.10-D-1000-06A

Cup suction tool for window removal and installation

gotis://K_67.0_03.0



Cover panel for protecting the rubber seal on the instrument panel

WF58.50-N-6710-03A

11

Vacuum off glass splinters and contamination

Wet/dry vacuum cleaner

gotis://P_00.12_06.0



Install

12

Prepare windshield for glazing

Cup suction tool for window removal and installation

gotis://K_67.0_03.0

AR67.10-D-1501-02A

13

Prepare windshield cutout for installation of windshield

AR67.10-D-1502-01A

14

Prepare glue cartridge

 Before inserting cartridge, remove red circlip on cartridge and completely retract piston slides in cartridge gun, see Betapower ll operating instructions.

AR67.10-D-1000-07A

Electric cartridge gun

gotis://K_67.0_02.0

15

Install windshield

 Apply first 5 cm of glue bead to piece of paper, because the glue components are not yet properly mixed at the beginning.

Always apply glue bead to windshield. Start applying glue bead at bottom of windshield in center directly to sealing frame. When applying, guide the triangular nozzle on the cartridge gun at right angles to windshield and ensure that the height of the glue bead corresponds to the cutout in the triangular nozzle. Allow end of adhesive bead to run out parallel to start and smooth.

After applying the glue, install the windshield within 5 minutes.

The curing time for the glue is

at least 1 h.

AR67.10-D-1503-01A

Electric cartridge gun

gotis://K_67.0_02.0

Cup suction tool for window removal and installation

gotis://K_67.0_03.0

16.1

Glue rain sensor to windshield

On cars with clear or shaded, heated windshield with rain sensor, code FM1 or FM2

 Only when installing new windshield.

AR82.30-D-7710A

16.2

Install inside rearview mirror (5)

Except on cars with clear or shaded, heated windshield with rain sensor, code FM1 or FM2

16.3

Install cooling system control panel console

On refrigeration vehicle, code ZA8

AR83.65-D-2300A

17

Install rain sensor

On cars with clear or shaded, heated windshield with rain sensor, code FM1 or FM2

AR82.30-D-7700A

18

Connect connector (8), wrap wiring harness with felt strips (7) and position connectors (8) in roof recess

On cars with clear or shaded, heated windshield with rain sensor, code FM1 or FM2

19

Fasten hinges for sun visor

On cars with clear or shaded, heated windshield with rain sensor, code FM1 or FM2

20

Insert A-pillar paneling with lug downward into hole in A-pillar (b) and catch at top (a)

21

Install door seal in area of A-pillar paneling (3)

22

Install wiper arms

AR82.30-D-6100A

23

clean windshield