AR63.50-D-6220A | Remove/install outer wheel arch flaring | 17.10.11 |
MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66
MODEL WD1, WD2, WD3, YD1, YD2, YD3, YD4, YD5
MODEL 690.63/ 64
D63.50-0001-06
Shown on panel van with 3550 mm wheelbase
1 Outer wheel arch flaring
| Remove | ||
Danger! | Risk of injury. Injuries may result when performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag unit with deployment face up, do not subject to temperatures above | |
| Instructions for performing repair, body work and welding on vehicles with airbags and ETR units | All models | |
| General information on body repair | All models | |
1 | Remove side wall paneling | ||
2 | Remove detachable body components in repair area | ||
3 | Cover all detachable body components that remain in the area to be repaired | ||
4 | Separate outer wheel arch flaring (1) | ||
| |||
Bore welding points. | |||
5 | Straighten connecting plates, grind off and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
| Install | ||
Danger! | The high voltage used for arc welding presents a lethal hazard. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor. | |
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | |
| General notes on welding | ||
6 | Prepare outer wheel arch flaring (1) for installation | ||
Zinc dust paint suitable for spot welding | |||
7 | Fit outer wheel arch flaring (1), align and clamp in place | ||
8 | Weld in outer wheel arch flaring (1) | ||
9 | Grind off protruding welding material | ||
10 | Install side wall paneling | ||
11 | Clean areas repaired and prime with MB primer / filler | ||
12 | Supplement standard sealing with MB body sealant | ||
13 | Supplement standard underfloor protection with MB permanent underfloor protection agent | ||
14 | Paint area repaired and adjacent surfaces | ||
15 | Apply additional cavity preservation | ||
16 | Reinstall all detachable body components removed |
201 589 00 51 00
Spot weld milling cutter
Commercially available tools
Workshop equipment
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
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