Remove/install right rear door outer entry

AR63.30-D-0005A

Remove/install right rear door outer entry

14.05.2019

Model

901.32/42/62, 902.32/42/62, 903.02/32/42/62, 904.32/42/62, 905.62

1

Rear door outer entrance



Remove

 Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.

AS91.00-Z-0001-01D

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

Topical note

General information on body repair

AH60.00-N-0001-01A

1

Remove 2nd door on right

AR72.15-D-1251A

2

Remove door seal of right 2nd door

3

Remove rear door sill trim

4

Remove other detachable parts in repair area

5

Cover all detachable parts that remain in repair area

6

Cut off right rear door at the outer entrance (1)

AR63.30-D-0005-01A

AR64.20-D-0002A

 Cut spot welds.

 Spot weld milling cutter

*201589005100



Install

7

Align, grind off connecting plates and coat with zinc dust paint

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

8

Prepare rear right door at the outer entrance (1) for installation

AR63.30-D-0005-02A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

9

Weld in rear right door at outer entrance (1)

AR63.30-D-0005-03A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

General notes on welding

AH60.00-N-0005-01A

10

Grind off any residue welding material

11

Vacuum out hollow cavities


Metal shavings and/or metallic grinding dust in cavities
can lead to corrosion damage.

12

Clean repair area and prime with MB primer filler

13

Supplement standard seals with MB body sealant

AR97.10-D-4000A

14

Supplement standard underfloor protection with MB permanent underbody sealant

15

Paint repair area adjacent surfaces

16

Add cavity preserving agent

17

Install door seal of 2nd door

18

Install rear door sill trim

19

Install 2nd door on right

AR72.15-D-1251A

20

Reinstall other detachable parts

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42