Remove/install outer sliding door entry

AR63.30-D-0004A

Remove/install outer sliding door entry

14.05.2019

Model

690.63/64

with code T16 (Sliding door right)

Model

901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66

with code T16 (Sliding door right)

with code T19 (Sliding door left)

Repair of the sliding door right entrance shown

1

Outer sliding door entry



Remove

 Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.

AS91.00-Z-0001-01D

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

1

Remove sliding door

AR72.16-D-1260B

2

Remove door seal

3

Remove other detachable parts in repair area

4

Cover all detachable body components that remain in the area to be repaired

5

Separate outer sliding door entry (1)

AR63.30-D-0004-01A

AR64.20-D-0002A

 Cut spot welds.

 Spot weld milling cutter

*201589005100



Install

6

Align, grind off connecting plates and coat with zinc dust paint

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

7

Prepare outer sliding door entry (1) for welding in

AR63.30-D-0004-02A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

8

Weld in outer sliding door entrance (1)

AR63.30-D-0004-03A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

General notes on welding

AH60.00-N-0005-01A

9

Grind off any residue welding material

10

Vacuum out hollow cavities


Metal shavings or metal grinding dust in hollow cavities,
can lead to corrosion damage.

11

Clean areas repaired and priming with MB primer filler

12

Supplement standard seals with MB body sealant

AR97.10-D-4000A

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

13

Supplement standard underfloor protection with MB permanent underbody sealant

14

Paint repair area adjacent surfaces

15

Add cavity preserving agent

16

Install door seal

17

Install sliding door

AR72.16-D-1260B

18

Adjust sliding door

AR72.16-D-1023B

19

Reinstall other detachable parts

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20