Remove/install connection part in cab

AR61.10-D-0003A

Remove/install connection part in cab

14.05.2019

Model

690.6

Model

901, 902, 903, 904, 905

Shown on the panel van with wheelbase 3,550 mm

1

Connection element

2

Section of connection element in cab



Remove

 Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.

AS91.00-Z-0001-01D

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

Topical note

General information on body repair

AH60.00-N-0001-01A

1

Remove door entry step

AR61.10-D-5814A

2

Remove detachable parts in repair area

3

Cover all detachable parts that remain in the repair area

4

Separate cab connection element section (2)

AR61.10-D-0003-01A

AR64.20-D-0002A

 Bore the spot welds.

 Spot weld milling cutter

*201589005100

5

Align connecting plates, grind them off and coat them with zinc dust paint

 Zinc dust paint suitable for spot welding.

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

6

Prepare engine compartment connection element section (2) for installation

AR61.10-D-0003-02A

7

Fit cab connection element section (2), align and clamp in place

8

Weld in cab connection element section (2)

AR61.10-D-0003-03A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

General notes on welding

AH60.00-N-0005-01A

9

Grind off any residue welding material

10

Install door entry step

AR61.10-D-5814A

11

Clean areas repaired and priming with MB primer filler

12

Supplement standard seals with MB body sealant

AR97.10-D-4000A

 Seam seals after repair

13

Supplement standard underfloor protection with MB permanent underbody sealant

14

Paint repair area adjacent surfaces

15

Add cavity preserving agent

16

Reinstall all detachable parts removed

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42