Remove/install entry assembly

AR61.10-D-5814A

Remove/install entry assembly

14.05.2019

Model

690.6

Model

901, 902, 903, 904, 905

Repair of left entrance box in panel van is shown

1

Entrance box



Remove

 Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.

AS91.00-Z-0001-01D

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

Topical note

General information on body repair

AH60.00-N-0001-01A

1

Remove hinged door

AR72.15-D-1051A

 The repair description is to be used in the same way for the left vehicle side

2

Remove door seal

3

Remove seat base

4

Remove entrance paneling

5

Remove other detachable parts in the repair area

6

Cover all detachable body components that remain in the area to be repaired

7

Separate entrance box (1)

AR61.10-D-5814-01A

AR64.20-D-0002A

 Bore spot welds.

 Spot weld milling cutter

*201589005100



Install

8

Align connecting plates, grind them off and coat them with zinc dust paint

 Zinc dust paint suitable for spot welding.

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

9

Prepare entrance box (1) for installation

AR61.10-D-5814-02A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

10

Weld in entrance box (1)

AR61.10-D-5814-03A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

General notes on welding

AH60.00-N-0005-01A

11

Grind off any residue welding material

12

Vacuum out hollow cavities


Metal shavings or metallic grinding dust in the hollow cavities
can lead to corrosion damage.

13

Clean areas repaired and priming with MB primer filler

14

Supplement standard seals with MB body sealant

AR97.10-D-4000A

 Seam sealing following repair

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

15

Supplement standard underfloor protection with MB permanent underbody sealant

16

Paint repair area adjacent surfaces

17

Add cavity preserving agent

18

Install entrance paneling

19

Install seat base

20

Install door seal

21

Install hinged door

AR72.15-D-1051A

22

Re-install the other detachable parts

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20