Startup hydraulics system

AR55.30-G-0004B

Startup hydraulics system

22.03.2016

Model

405.100/101/102/103/120/121/122/123/200/201/220/221

with code H63 (VarioPower (power hydraulic), closed circuit)

Model

405.100/101/102/103/120/121/122/123/200/201/220/221

with code H64 (VarioPower (power hydraulic), open circuit)

Model

405.100/101/102/103/120/121/122/123/200/201/220/221

with code H65 (VarioPower (power hydraulic), closed+open circuit)

Shown on hydraulics output unit (A23) with oil level indicator for power hydraulics

1

Button (volume selection of volume flows between circuit I and circuit II)

2

Button (flow summation of volumetric flow rates between circuit I and circuit II on connections of circuit II)

3

Luminescent band display

4

Oil level indicator (green scale)

A23

Hydraulics output unit

 Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

 Danger !

Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure.Risk of poisoning from swallowing hydraulic fluid.

Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses.

AS00.00-Z-0013-01A

Initial startup

1

Switch off ignition

2

Install hydraulics output unit (A23)

Only if not installed.

 All electrical connections of the hydraulic circuits must be connected. When exchanging the hydraulics output unit (A23) or the initial commissioning of the power hydraulics, a general teach-in process or a teach-in process for circuit IV must be carried out.

3

Carry out teach-in process for detecting hydraulic circuits

AR55.30-G-0004-02B

4.1

Check oil level of power hydraulics

Without oil level indicator (4) on hydraulics output unit (A23).



AP55.30-G-5512B

4.2

Perform teach-in process for scaling of fill level sensor

With oil level indicator (4) on hydraulics output unit (A23).

AR55.30-G-0004-04B

 Model 405 with power hydraulics except code H97 (Carboxylic acid ester for hydraulic system)Engine oil SAE 10 W

*BF55.30-N-1002-02A

 Model 405 with power hydraulics with code H97 (Carboxylic acid ester for hydraulic system)Panolin HLP synthetic 46 (HLP/HLP-D46, ISO-VG)

*BF55.30-N-1006-02A

5

Carry out teach-in process for power hydraulics of circuit IV

Model 405.100/101/102/103/120/121/122/123/200/201/220/221
with code H64 (VarioPower (power hydraulic), open circuit)
Model 405.100/101/102/103/120/121/122/123/200/201/220/221
with code H65 (VarioPower (power hydraulic), closed+open circuit)

AR55.30-G-0004-01B



000 588 04 21 00 Measuring instrument

WS55.00-N-3012B

Flow rate measurement for power hydraulics circuit IV

*BE55.30-N-1002-01A

6

Carry out flow and pressure measurement for power hydraulics of circuit III and circuit IV

AR55.30-G-0006B

Test values for hydraulic drive, hydraulic pumps

Number

Designation

Model 405 with power hydraulics

BE55.30-N-1002-01A

Flow rate measurement for power hydraulics circuit IV

Rpm

1/min

1900

Volume flow

l/min

90 (+5)

 Hydraulic drive, hydraulic pump

Number

Designation

MODEL 405.100/101/102/103/120/121/122/123/200/201/220/221 with power hydraulics code H63/H64/H65 except code H97

BF55.30-N-1002-02A

Engine oil SAE 10 W

Filling capacities for power hydraulics

Liter

60

Sheet

BB00.40-P-0228-00A

 Hydraulic drive, hydraulic pump

Number

Designation

MODEL 405.100/101/102/103/120/121/122/123/200/201/220/221 with power hydraulics code H63/H64/H65 with code H97

BF55.30-N-1006-02A

Panolin HLP synthetic 46 (HLP/HLP-D46, ISO-VG)

Filling capacities for power hydraulics

Liter

60