ar4910p4945rt

Replace center muffler

Typ ar · téma 49.10 · verze 0203 · 2007-08-07

Platí pro: ENGINE 113.971, 156.980 in MODEL 251

Není k dispozici v jazyce „cs“; zobrazeno v jazyce Angličtina.

Zařazení

Funkční skupina 1 Motor › 49 Výfukový systém, čistění výfukových plynů › 49.10 Výfuková potrubí, katalyzátor, tlumič výfuku — Řada 156 (modely 980) · Řada 251

EinPAS 15 Motor › 15.40 Výfuková soustava/dodatečná úprava výfukových plynů › 15.40.41 Sběrač/trubka/tlumič výfuku/hadice pro odvod výfukových plynů — Řada 156 (modely 980) · Řada 251

Platí také pro motory/převodovky: 113 971

AR49.10-P-4945RT

Replace center muffler

23.7.07

ENGINE 113.971, 156.980 in MODEL 251

Replace center muffler

P49.10-2586-09

Shown on 251.175

1 Center muffler

2 Bolts

3 Hose clamp

4 Exhaust rubber mount in the middle

5 Hose clamps

6 Sealing ring

7 Right catalytic converter

8 Flange

9 Bolts

Remove/install

Danger!

Risk of death caused by vehicle slipping or toppling off the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

Danger!

Risk of injury to skin and eyes caused by handling hot or glowing objects.

Wear safety gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

When working on exhaust system, connecting points have to be cleaned from combustion and corrosion residues before the installation of parts. Install new sealing ring (6) as well as bolts and nuts

1

Remove nuts as well as bolts (2) from flange connection

Installation: Ensure that sealing ring (6) and flange (8) are seated correctly.

*BA49.10-P-1003-01X

2

Release clamp (3)

Slide released hose clamp toward front onto left catalytic converter. Replace defective or corroded hose clamp.

*BA49.10-P-1018-01X

3

Support exhaust system under the center muffler (1)

Use a suitable transmission jack.

4

Unscrew bolts (9) from center exhaust rubber mount (4)

*BA49.10-P-1019-01X

5

Loosen hose clamps (5)

Slide released hose clamp towards rear onto the left rear muffler or the right rear muffler. Replace defective or corroded hose clamps.

*BA49.10-P-1005-01X

6

Remove center muffler (1)

Slide center muffler towards rear until the center muffler detaches from the pipe of the right catalytic converter (7). Then remove it downwards.

Do not damage any surrounding components.

Installation: Ensure that installation position of sealing ring (6) and flange (8) is correct. The chamfer of the sealing ring as well as shoulder on the flange are pointing in the direction of the center muffler. Slide both parts onto right catalytic converter before center muffler is positioned.

Checking

7

Check center exhaust rubber mount (4), hose clamp (3), hose clamps (5) as well as flange (8)

Check for damage and wear; replace if necessary.

8

Install in the reverse order

Checking

9

Check installation position and for unobstructed movement of entire exhaust system

The exhaust system must be mounted free of tension, align exhaust system if required.

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

10

Conduct an engine test run and inspect exhaust system for leaks

Exhaust system

Number

Designation

Engine 113 in model 251

Engine
156 in model 251

BA49.10-P-1003-01X

Self-locking nut, rear muffler flange connection to three way catalytic converter

Nm

20

20

BA49.10-P-1005-01X

Bolt, hose clamp of rear muffler to center muffler

Nm

35

35

BA49.10-P-1018-01X

Bolt, rear muffler hose clamp to catalytic converter

Nm

35

35

BA49.10-P-1019-01X

Bolt, center exhaust rubber mount bracket (inner) to body

Nm

18

18

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