G46.10-3116-01
1 | Steering gear | |||
5 | Steering shaft intermediate piece | |||
9 | Universal joint | |||
10 | Primary shaft | |||
2 | Drag link | |||
3 | Pitman arm | |||
G46.40-3108-01
Danger ! | Risk of death caused by vehicle slipping or toppling off during lifting | Only lift vehicle at the lift support points specified by the vehicle manufacturer. | |
| Notes on installation position of universal joints on steering | ||
| Notes on self-locking nuts and bolts | ||
| Check | ||
1 | Raise front axle and lower onto jack stands | The wheels must move easily. | |
2 | Check steering knuckle and steering joints for ease of movement | To check, turn the wheel to the left and right by hand. | |
If there are problems: | |||
| |||
Repair steering knuckle or steering joint. | |||
3 | Raise front axle, remove jack stands and position front wheels onto turntables | ||
4 | Correct tire inflation pressure | ||
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5 | Check wheel angle taking into account the tire size and tire clearance | ||
If there are problems: | |||
| |||
Adjust wheel angle. | |||
6 | Check toe | ||
If there are problems: | |||
| |||
Adjust toe-in. | |||
7 | Move wheels to straight-ahead position | ||
8 | Detach steering shaft intermediate piece (5) with universal joint (9) from steering gear (1) | ||
9 | Check whether the marking (arrow) on the primary shaft (10) is aligned with the marking (arrow) on the steering gear (1) | If the marking (arrow) on the primary shaft (10) lines up with the marking (arrow) on the steering gear (1): | |
| |||
Mount steering shaft adapter (5) with universal joint (9) onto steering gear (1) again, to do so, perform operation steps 13 and 15 to 17. | |||
If the marking (arrow) on the primary shaft (10) does not line up with the marking (arrow) on the steering gear (1): | |||
| |||
Adjust center steering position on steering gear (1); to do so, perform operation steps 10 to 17. | |||
Adjust | |||
10 | Detach drag link (2) from pitman arm (3) | ||
11 | Turn the pitman arm (3) from end stop to end stop, and count the number of turns on the primary shaft (10) while doing so. | ||
12 | By turning the pitman arm (3) turn back the primary shaft (10) through half the value of the turns counted from one end stop, and then align | The marking (arrow) on the primary shaft (10) must line up with the marking (arrow) on the steering gear (1). | |
13 | Attach steering shaft intermediate piece (5) with universal joint (9) to steering gear (1) | | |
Replace bolt and nut of universal joint (9). | |||
Nut, steering shaft to primary shaft | |||
14 | Adjust length of drag link (2) and mount onto pitman arm (3) | ||
15 | Check straight-ahead position of steering wheel | If there are problems: | |
| |||
Remove steering wheel and shift to move into straight-ahead position, then reinstall the steering wheel. | |||
16 | Raise front axle, remove turntables and lower vehicle | ||
17 | Conduct a road test | Check the entire steering behavior of the vehicle. |
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