AR42.10-T-0170B | Replacing and installing brake pads | 19.11.09 |
MODEL 613.355 with FRONT AXLE 739.234 with REAR AXLE 745.996 /990 /997
with Lucas disc brake system D3
MODEL MODEL 613.358 /388 with FRONT AXLE 739.234 with REAR AXLE 745.997
with Lucas D3 disc brake system
MODEL 613.365 /364
with VOSE front axle for O560,
with HOSE rear axle for O560,
with Lucas D3 disk brake system
MODEL MODEL 613.485 /455 with FRONT AXLE 739.234 with REAR AXLE 745.996
with Lucas D3 disc brake system
T42.10-0020-09
1 Wear indicator
2 Screw
3 Lining holder
4 Bracket for wear indicator
5 Jam nut
6 Adjusting pin
7 Pad pressure plate
8 Brake pads
9 Brake piston guide pin
10 Contact pin for wear indicator
11 Anti-rattle spring
12 Housing
Modification notes
27.11.00 | Value changed from 0.6 mm...0.8 mm to 0.7 mm | Value in BE42.10-N-1002-11C changed for model 613.355/455/485 with front axle 739.234 | |
27.11.00 | Value changed from 0.6 mm...0.8 mm to 0.7 mm | Value in BE42.10-N-1002-11C changed for model 613.355 with rear axle 745.990/996/997 | |
27.11.00 | Value changed from 0.6 mm...0.8 mm to 0.7 mm | Value changed into BE42.10-N-1002-11C on model 613.455/485 with rear axle 745.996 | |
27.11.00 | Value changed from 0.6 mm...0.8 mm to 0.7 mm | Value in BE42.10-N-1002-11C changed for model 613.364/365 with VOSE front axle |
| Remove | ||
| Ensure that the brake cannot be unintentionally operated while working on the brake. | ||
1 | Remove wheels | ||
2 | Unplug wear indicator (1) at connector | ||
3 | Unscrew bolt (2) of lining holder (3) | ||
4 | Remove lining holder (3) and bracket (4) for wear indicator | ||
5 | Slacken lock nut (5) of adjusting pin (6) and turn back to the end of the thread | The adjusting pin is provided with a dust excluder. | |
6 | Reset pad pressure plate (7) and remove brake pads (8) | To remove worn brake pads, the pad pressure plate must be reset: | |
Adjusting pad pressure plate | |||
7 | Clean pad guide body and remove pad pressure plate (7) | Check all rubber parts and plastic protective caps for damage and replace if necessary. | |
| Install | ||
8 | Guide pad pressure plate (7) into pad guide body and slip over guide pin (9) of brake piston | Fit all parts without grease. | |
9 | Install brake pads (8) | Observe the correct sequence: 1. Outer friction lining, 2. Inner friction lining. All the brake pads on an axle must be replaced at the same time. | |
10 | Insert wear indicator contact pins (10) into recesses in brake pads (8) | - Use new contact pins. - Mount new anti-rattle springs (11) on upper side of friction linings and on lining pressure plate. - Guide through cables of the wear indicator. | |
11 | Adjust clearance of brake pads | ||
12 | Pull adjusting pin (6) out of housing (12) and counter against the floating caliper | - Pull the adjusting bolt out of the housing with the help of pliers. | |
- Coat the adjusting bolt and jam nut with Plastilube and put on the dust cap. | |||
13 | Fit lining holder (3) and connect wear indicator (1) | ||
14 | Fit bracket (4) for wear indicator and screw in bolt (2) | - Route cable of wear indicator free from chafing, - replace the bolt (2). | |
15 | Fill compressed-air system up to pressure governor cutoff pressure | Operate the brakes several times and check the cylinders for leaks. | |
16 | Install wheels | ||
| Check | ||
17 | Check brake system for proper function | New brake pads must be run in. To do this, carry out brake applications at intervals in the low and medium speed range. The new brake pads must not be run in by one or more continuous or hard brake applications over a long time period or at high speed. The running-in distance should be 500km. |
Test values for brake pad, brake caliper
Number | Designation | Model 613.355/ | Model 613.355 with HA 745.990/996/ | Model 613.455/485 with rear axle 745.996 | ||
BE42.10-N-1002-11C | Clearance between brake lining and brake disc | mm | 0.7 | 0.7 | 0.7 | |
Test values for brake pad, brake caliper
Number | Designation | Model 613.364/365 with VOSE front axle | Model 613.358/388 | ||
BE42.10-N-1002-11C | Clearance between brake lining and brake disc | mm | 0.7 | 0.7 | |
Brake mechanical system
Number | Designation | Model 613.355/455/ | Model 613.364/365 | Model | |
BA42.15-N-1001-01B | Bolt, lining holder to brake caliper | Nm | 50 | 50 | 50 |
BA42.15-N-1002-01B | Lock nut, adjusting pin to brake caliper housing | Nm | 13 | 13 | 13 |
Brake mechanical system
Number | Designation | Model 613.358/388 with rear axle 745.997 | Model 613.455/485 with RA 745.996 | |
BA42.15-N-1001-01B | Bolt, lining holder to brake caliper | Nm | 50 | 50 |
BA42.15-N-1002-01B | Lock nut, adjusting pin to brake caliper housing | Nm | 13 | 13 |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1054-06A | ATE brake pad paste (ATE Plastilube) | Continental Teves |