ar4210p0153gh

Repair front axle and rear axle floating brake caliper

Typ ar · téma 42.10 · verze 0107 · 2010-01-29

Platí pro: MODEL 163.113 #A up to 289564, 163.113 #X up to 754619, 163.154 #A up to 289564, 163.136 MODEL 163.154 /157 with CODE (494) USA version

Není k dispozici v jazyce „cs“; zobrazeno v jazyce Angličtina.

Zařazení

Funkční skupina 2 Podvozek › 42 Brzdy - hydraulická část a mechanická část › 42.10 Provozní brzda — Řada 163 (modely 113, 136, 154, 157)

EinPAS 21 Brzdy/podtlakový systém/vzduchotlaké zařízení › 21.15 Provozní brzda/podtlakový systém › 21.15.42 Zadní provozní brzda — Řada 163 (modely 113, 136, 154, 157)

AR42.10-P-0153GH

Repair front axle and rear axle floating brake caliper

15.1.10

MODEL 163.113 #A up to 289564,
163.113 #X up to 754619,
163.154 #A up to 289564,
163.136

MODEL 163.154 /157 with CODE (494) USA version

Repair front axle and rear axle floating brake caliper

P42.10-0448-06

31a Front axle floating caliper

31b Rear axle floating caliper

31f Guide sleeves

45 Dust cap

47 Piston

50 Piston seal

Removing

1

Remove front-axle floating brake caliper (31a) or rear-axle floating brake caliper (31b)

Front axle.

AR42.10-P-0070GH

Rear axle.

AR42.10-P-0080GH

Disassemble/assemble

2

Press out piston (47) carefully with compressed air.

Insert wooden stop into brake caliper.

For a rusted tight piston (47), replace front-axle floating brake caliper (31a) or rear-axle floating brake caliper (31b).

Installation: Coat cylinder bore with brake fluid:

General brake fluid

BB00.40-P-0330-01A

Brake fluids (DOT 4 plus)

For all vehicle models

BB00.40-P-0331-00A

3

Remove dust cap (45) from front-axle floating brake caliper (31a) or rear-axle floating brake caliper (31b)

Floating caliper and repair kit must be from same manufacturer.

Installation: Put dust cap (45) over piston (47) and insert into cylinder bore together with piston. Push in piston using both hands.

Ensure correct seating.

4

Remove piston seal (50) from groove in cylinder bore.

Floating caliper and repair kit must be from same manufacturer.

Installation: Coat new piston seal (50) with brake fluid:

General brake fluid

BB00.40-P-0330-01A

Brake fluids (DOT 4 plus)

For all vehicle models

BB00.40-P-0331-00A

5

Check piston (47) and cylinder bore of front-axle floating brake caliper (31a) or rear-axle floating brake caliper (31b), replace if necessary

Notes if piston or cylinder bore are damaged on fixed or floating caliper

Models 129, 140, 163.113 /136 /154 /157, 168, 170, 202, 208, 210, 215, 220, 460, 461, 463

AH42.10-P-9406-03A

Test values for front axle floating caliper

*BE42.10-P-1001-03A

Test values for rear axle floating caliper.

*BE42.10-P-1001-14A

6

Remove/replace guide bushes (31f)

7

Assemble in the reverse order

Install

8

Install front-axle floating brake caliper (31a) or rear-axle floating brake caliper (31b)

Front axle.

AR42.10-P-0070GH

Rear axle.

AR42.10-P-0080GH

Test values for front axle floating caliper

Number

Designation

Model 163.136

Model 163.113 up to VIN A289564, X745619

Model 163.154 up to VIN A289564

BE42.10-P-1001-03A

Front axle floating caliper

Housing dia. new

mm

60

60

60

Channel width

mm

-

-

-

Brake disk diameter

mm

303

303

303

Brake disk thickness

mm

26

26

26

Test values for front axle floating caliper

Number

Designation

Model 163.154/157

BE42.10-P-1001-03A

Front axle floating caliper

Housing dia. new

mm

60

Channel width

mm

-

Brake disk diameter

mm

303

Brake disk thickness

mm

26

Inspection data for rear brake floating calipers

Number

Designation

Model 163.113 up to VIN A289564,
X754619

Model 163.136

Model 163.154 up to
VIN A289564

Model 163.154/
157

BE42.10-P-1001-14A

Rear axle floating caliper

Housing dia. new

mm

44

44

44

44

Channel width

mm

-

-

-

-

Brake disk diameter

mm

285

285

285

285

Brake disk thickness

mm

15

15

15

15

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