AR35.31-P-0545T | Replace radial sealing rings on side of rear axle center assembly | 20.6.11 |
Rear axle differential dia. 187 in MODEL 211.004 /041 /241 /042 /242 /052 /252 /061 /261 /080 /280 /083 /283 /084 /284 /089 /289 /090 /290
Rear axle differential dia. 198
in model 211.006 /206 /606,
211.054 /254 /056 /256 up to 31.5.06,
211.065 /265 /082 /282 /087 /287 /092 /292
Rear axle differential dia. 210 in MODEL 211.016 /216 /616 /023 /223 /026 /226 /028
Rear axle differential 210E
Rear axle differential dia. 210 in MODEL 211.070 /270 /076 up to 31.8.03
Rear axle differential 210E
Rear axle differential dia. 215 in MODELS 211.070 /270 /076 as of 1.9.03
Rear axle differential dia. 215 in model 211.020 /220 /620 /022 /222 /029 /072 /272 /276 /077 /277
Rear axle differential dia. 198 in model 211.004 with CODE (450) Taxi version
Rear axle differential dia. 200
in model 211.007 /008 /208 /608,
211.054 /254 /056 /256 as of 1.6.06,
211.057 /257
P35.31-2049-06
03 Drift
32a Radial sealing ring
37 Rear axle shaft
37o Circlip
50 Differential
P35.30-2079-01
Shown on model 211.076/276
1 Connecting flange
Modification notes
| Removing | ||
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | |
| Notes on self-locking nuts and bolts | ||
| While working on the rear axle, care must be taken to ensure that the surface of aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the parts will be affected | ||
1 | Secure vehicle on vehicle lift | ||
2 | Remove rear-axle shaft (37) | Model 211 except model 211.2 without Airmatic (semi-active air suspension) code 489, except model 211.6 | |
Model 211.2 without Airmatic (semi-active air suspension) code 489, 211.6 | |||
3 | Pry connecting flange (1) out of rear axle center assembly (50) | Model 211.076 | |
4 | Lever radial sealing ring (32a) out of rear axle differential (50) using a suitable tool | ||
| Install | ||
5 | Using a drift (03) press a new radial sealing ring (32a) into the rear axle center assembly (50) | Coat sealing lip of radial sealing ring with universal hypoid gear oil. | |
Rear axle differential, 187 mm dia: | |||
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Rear axle differential dia. 198 mm | |||
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Rear axle differential dia. 200 mm: | |||
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Rear axle differential dia. 210 mm | |||
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Rear axle center assembly dia. 215 mm: | |||
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| Universal hypoid gear oils (SAE 85 W-90) | Sheet 235.7 | |
6.1 | Install new circlip (37o) on inner splined shaft of rear axle shaft (37) | Model 211 except model 211.076 | |
6.2 | Replace circlip on inner splined profile of connecting flange (1) | Model 211.076 | |
7 | Install rear axle shaft (37). | Model 211 except model 211.2 without Airmatic (semi-active air suspension) code 489, except model 211.6 | |
Model 211.2 without Airmatic (semi-active air suspension) code 489, 211.6 | |||
8 | Check oil level in rear axle center assembly (50) and correct if necessary | Mixing of old universal hypoid gear oil and the new FE hypoid gear oil should be avoided due to the better fuel economy. | |
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Cleaning spray, Loctite 7063 (150ml) | |||
Sealant, Omnifit 100H (50 g) | |||
| Oil filler/drain screw on rear axle differential modified |
Differential housing
Differential
Number | Designation | Model | Model | ||
BF35.31-P-1001-01L | Filling capacity | 210 mm dia.rear axle differential in rear axle differential 210E | Liters | 1,6 | - |
Specifications for Operating Fluids | Sheet | - | |||
BF35.31-P-1002-01L | Filling capacity | Rear axle differential dia. 198 mm | Liters | 1,1 | - |
Specifications for Operating Fluids | Sheet | - | |||
BF35.31-P-1003-01L | Filling capacity | Differential Ø 187 mm | Liters | 0.95 | - |
Specifications for Operating Fluids | Sheet | - | |||
BF35.31-P-1004-01L | Filling capacity | Differential Ø 215 mm | Liters | 1,2 | 1,2 |
Specifications for Operating Fluids | Sheet | ||||
BF35.31-P-1006-01L | Filling capacity | 200 mm dia. rear axle differential in rear axle differential 200FE | Liters | 1,1 | - |
Specifications for Operating Fluids | Sheet | - | |||
211 589 00 15 00
Drift
Drift
140 589 06 15 00
Drift
140 589 10 15 00
211 589 05 15 00
Drift
Sleeve
203 589 01 14 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1061-01A | Sealant, Omnifit 100H (50 g) | A 002 989 23 71 |
BR00.45-Z-1046-04A | Cleaning spray, Loctite 7063 (150ml) | A 001 986 71 71 10 |
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