ar2610g0101b

Dismantling, assembling range change box with working range

Typ ar · téma 26.10 · verze 0113 · 2016-04-06

Platí pro: Transmission 718.840 in model 405.05/09/10/11/12/20/22 with code G20 (Additional gearbox with working gear range) Transmission 718.841 in model 437.420/421/425/426/430/431/435/436/465 with code G22 (Additional gearbox with working gear range) Transmission 718.841 in model 437.427/437 with code G22 (Additional gearbox with working gear range)

Není k dispozici v jazyce „cs“; zobrazeno v jazyce Angličtina.

Zařazení

Funkční skupina 2 Podvozek › 26 Mechanická převodovka › 26.10 Převodovka kompletní — Řada 405 (modely 05*, 09*, 10*, 11*, 12*, 20*, 22*) · Řada 437 (modely 420, 421, 425, 426, 427, 430, 431, 435, 436, 437, 465)

EinPAS 17 Hnací ústrojí/náprava › 17.20 Převodovka › 17.20.52 Planetové soukolí/rozsahová redukce — Řada 405 (modely 05*, 09*, 10*, 11*, 12*, 20*, 22*) · Řada 437 (modely 420, 421, 425, 426, 427, 430, 431, 435, 436, 437, 465)

Platí také pro motory/převodovky: 718 840, 718 841

AR26.10-G-0101B

Dismantling, assembling range change box with working range

23.03.2016

Transmission

718.840 in model 405.05/09/10/11/12/20/22

with code G20 (Additional gearbox with working gear range)

Transmission

718.841 in model 437.420/421/425/426/430/431/435/436/465

with code G22 (Additional gearbox with working gear range)

Transmission

718.841 in model 437.427/437

with code G22 (Additional gearbox with working gear range)

Modification notes

16.03.2016

Document completely revised.

Dismantling, assembling range change box with working range

G26.10-3141-09

1

Shift detent

7

Drive shaft

13

Rolled ball bearing

2

Contact switch

8

Ring gear

14

Planetary-drive axle

3

Shift shaft

9

Bolt

15

Planetary gear

4

Radial shaft sealing ring

10

End cover

16

Bolt

5

Shift fork

11

Rolled ball bearing

17

Toothed ring

6

Gearshift sleeve

12

Oil line

18

Rolled ball bearing

Dismantling, assembling range change box with working range

G26.10-3250-09

Shown on auxiliary transmission with working gear and crawler gear group

1

Shift detent

9

Bolt

17

Toothed ring

2

Contact switch

13

Rolled ball bearing

19

Shift cylinder

3

Shift shaft

14

Planetary-drive axle

20

Bracket

5

Shift fork

15

Planetary gear

21

Bolt

6

Gearshift sleeve

16

Bolt

22

Roll pin

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Remove

1

Remove range change box with working range

AR26.10-G-0090B

Disassemble/assemble

2

Remove shift cylinder (19) from lever of shift shaft (3)

3

Remove bracket (20) with solenoid valves

Nut, bracket for solenoid valves

*BA26.10-N-1008-02A

4

Remove shift lock (1)

Assembly: Secure shift lock (1) using thread-locking adhesive.

Bolt, shift detent to transmission housing

*BA26.10-N-1001-02A

Thread locking adhesive, Loctite 241

*BR00.45-Z-1001-02A

5

Remove contact switch (2)

Bolt, contact switch for rpm reduction to transmission housing

*BA26.10-N-1002-02A

6

Remove oil line (12) from end cover (10)

Banjo bolt, oil line to end cover

*BA26.10-N-1005-02A

7

Remove bolts (9) from annulus gear (8)

Bolt, ring gear

*BA26.10-N-1003-02A

8

Remove outer bolts from end cover (10)

End cover to transmission housing

*BA26.10-N-1006-02A

9

Remove end cover (10)

Assembly: Replace seal.

10

Remove planetary gear set for working gear group

11

Mark installation position of shift shaft (3) relative to shift fork (5)

12

Knock out roll pin (22) and remove shift shaft (3)

Assembly: Observe previous markings.

13

Remove shift fork (5) with sliding blocks and gearshift sleeve (6)

Check

14

Check gearshift sleeve (6) for wear

If there are problems

Replace gearshift sleeve (6).

15

Check radial shaft sealing ring (4) in main shaft bore for wear and damage

If there are problems

Remove radial shaft sealing ring (4), apply coating of long-life grease to new radial shaft sealing ring (4) and install with drift.

Long-life grease

*BR00.45-Z-1001-06A

Drift

*385589001500

16

Remove retaining ring from drive shaft (7), to secure roller ball bearing (11)

17

Remove drive shaft (7)

18

Remove retaining ring from roller ball bearing (11)

19

Remove roller ball bearing (11)

20

Remove annulus gear (8).

21

Detach roller ball bearing (13)

22

Detach roller ball bearing (18)

23

Remove bolts(21) from gear rig (17)

Assembly: Secure bolts (21) using thread-locking adhesive.

Thread locking adhesive, Loctite 241

*BR00.45-Z-1001-02A

24

Remove gear ring (17)

25

Drill open caulking on bolts (16)

Assembly: Secure bolts (16) through caulking.

26

Remove bolts (16) from planetary drive axles (14)

27

Remove planetary drive axles (14) and planetary gears (15)

Assembly: The bores on the planetary drive axles (14) must line up with the bores on the planet carrier.

28

Remove thrust plates, needle rollers and shim from planetary drive axles (14)

Assembly: Only replace needle rollers in sets. Coat needle rollers with long-life grease.

Long-life grease

*BR00.45-Z-1001-06A

Check

29

Check all parts for wear and damage

If there are problems

Replace worn or damaged parts.

30

Assemble in the reverse order

Check

31

Check shift lever position of working gear group

AR26.10-G-0101-01B

Basic setting, working gear group shift lever

*BE26.60-N-1002-01F

Install

32

Install range change box with working range

AR26.10-G-0090B

Test and adjustment values for shifter

Number

Designation

Transmission 718.840 with code G20 Transmission 718.841 with code G22

BE26.60-N-1002-01F

Basic setting, working gear group shift lever

mm

15

Range group transmission with working and crawler gear group

Number

Designation

Transmission 718.840 with code G20 Transmission 718.841 with code G22

BA26.10-N-1001-02A

Bolt, shift detent to transmission housing

Nm

30

Range group transmission with working and crawler gear group

Number

Designation

Transmission 718.840 with code G20 Transmission 718.841 with code G22

BA26.10-N-1002-02A

Bolt, contact switch for rpm reduction to transmission housing

Nm

40

Range group transmission with working and crawler gear group

Number

Designation

Transmission 718.840 with code G20 Transmission 718.841 with code G22

BA26.10-N-1003-02A

Bolt, ring gear

Nm

27

Range group transmission with working and crawler gear group

Number

Designation

Transmission 718.840 with code G20 Transmission 718.841 with code G22

BA26.10-N-1005-02A

Banjo bolt, oil line to end cover

Nm

24

Range group transmission with working and crawler gear group

Number

Designation

Transmission 718.840 with code G20 Transmission 718.841 with code G22

BA26.10-N-1006-02A

End cover to transmission housing

Nm

33

Range group transmission with working and crawler gear group

Number

Designation

Transmission 718.840 with code G20 Transmission 718.841 with code G22

BA26.10-N-1008-02A

Nut, bracket for solenoid valves

Nm

30

Dismantling, assembling range change box with working range

385 589 00 15 00

Drift

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-02A

Thread locking adhesive, Loctite 241

A 002 989 94 71

BR00.45-Z-1001-06A

Long-life grease

A 000 989 63 51 11

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