Remove/install starter

AR15.30-P-7100VA

Remove/install starter

15.2.12

 

Remove/install

 Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A



Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

1

Open engine hood

AR88.40-P-1000V

2

Disconnect ground line from battery

 Insulate ground line clamp as a protection against unintentional contact of ground line with ground point of battery.

AR54.10-P-0003V



Notes on battery

AH54.10-P-0001-01A

3

Raise vehicle with vehicle lift

AR00.60-P-1000V

4

Detach lower engine compartment paneling

AR61.20-P-1105V

5

Pull out protective cap (1) and dismantle electrical connection circuit 30 (2) at starter (M1)



*BA15.30-P-1001-01J

6

Detach cable holder (1a) from starter (M1)

7

Detach electrical connection terminal 50 (3) from starter (M1)



*BA15.30-P-1002-01J

8

Remove bolts (4) of starter (M1)



*BA15.30-P-1003-01J

9

Remove starter (M1) from below



Check

10.1

Check ring gear at flywheel for wear and damage

When replacing the starter on vehicles fitted with manual transmission

 Rotate engine at center bolt of crankshaft in the direction of rotation.

10.2

Check ring gear on drive plate for wear and damage

When replacing starter on vehicles fitted with automatic transmission

 Rotate engine at center bolt of crankshaft in the direction of rotation.

11

Install in the reverse order

Number

Designation

Engine
272, 273

BA15.30-P-1001-01J

Nut, connection for circuit 30

Nm

15

BA15.30-P-1002-01J

Nut, connection for circuit 50

Nm

8

BA15.30-P-1003-01J

Bolt connecting starter to crankcase

Nm

40