Remove/install starter

AR15.30-P-7100V

Remove/install starter

15.2.12

 

Remove/install

 Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A



Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

1

Open engine hood

AR88.40-P-1000V

2

Disconnect ground line from battery

AR54.10-P-0003V



Notes on battery

AH54.10-P-0001-01A

3

Raise vehicle with vehicle lift

AR00.60-P-1000V

4

Detach rear part of the bottom engine compartment paneling

AR61.20-P-1105V

5

Remove bolts (1) of starter (M1)



*BA15.30-P-1003-01A

6

Unclip cable from cable bracket (2).

7

Remove bolt (3)



*BA01.45-P-1005-01H

8

Detach electrical connection terminal 50 (4) at starter (M1)



*BA15.30-P-1002-01A

9

Detach electrical connection terminal 30 (5) from starter (M1)



*BA15.30-P-1001-01A

10

Remove starter (M1) from below

11

Install in the reverse order

Number

Designation

Engine
271

BA15.30-P-1001-01A

Nut, connection for circuit 30

Nm

14

BA15.30-P-1002-01A

Nut, connection for circuit 50

Nm

6

BA15.30-P-1003-01A

Bolt connecting starter to crankcase

Nm

40

Number

Designation

Engine
271

BA01.45-P-1005-01H

Bolt, bracket of O2 sensor connector upstream of three way catalytic converter to oil pan

M6

Nm

11