Removing and installing the starter

AR15.30-P-7100TY

Removing and installing the starter

15.2.12

 

Removing/installing

 Danger!

Risk of death caused by vehicle slipping or toppling off the lifting platform.

Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A



Notes on self-locking nuts and bolts

All models

AH00.00-N-0001-01A

 Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

1

Disconnect ground cable from battery

 Insulate clamping device of the ground line in order to prevent inadvertent contact with the ground point of the battery.

AR54.10-P-0003TX



Notes on battery

All models

AH54.10-P-0001-01A

2

Remove bottom engine compartment paneling

AR61.20-P-1105TX

3

Remove protection against electrical contact for electrical line for circuit 30 (1) from starter motor (M1)

4

Remove electrical line for circuit 30 (1) and electrical line for circuit 50 (2) on starter motor (M1)

 Nut for terminal 30 connection

*BA15.30-P-1001-01M

 Nut for connection of circuit 50

*BA15.30-P-1002-01M

5

Unclip clamp (4) on starter (M1) and place electrical lines to one side

6

Unscrew bolts (3) on starter motor (M1)



*BA15.30-P-1003-01M

7

Take starter (M1) down and out

 Pull the starter (M1) somewhat out of the crankcase and rotate in a clockwise direction.

8.1

Check ring gear on the drive plate for wear and damage

 When replacing the starter motor (M1).

 Rotate engine at the center Bolt for the crankshaft in the direction of rotation.

9

Install in reverse order

10

Read out fault memory and erase if required

 When the work is complete stored faults must be worked on in the diagnostic trouble code memories and erased.



Connect up STAR DIAGNOSIS and read out fault memory

AD00.00-P-2000-04A

STAR DIAGNOSIS diagnosis system

*WH58.30-Z-1048-13A

Number

Designation

Engine 113
in model 219

BA15.30-P-1001-01M

Nut for connection of
circuit 30

Nm

14

BA15.30-P-1002-01M

Nut for connection circuit 50

Nm

6

BA15.30-P-1003-01M

Bolt for starter on crankcase

Nm

40

Number

Designation

WH58.30-Z-1048-13A

STAR DIAGNOSIS diagnosis system, Compact Passenger Car

6511 1801 00