Remove/install starter

AR15.30-P-7100PM

Remove/install starter

15.2.12

3.9.03

Check ring gear, newly recorded

Step 12

 

Remove/install

 Danger!

Risk of death caused by vehicle slipping or toppling off the lifting platform.

Align vehicle between columns of lifting platform and position four support plates at lifting platform support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A



Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

1

Disconnect battery ground cable

 Do not attach quiescent current retention unit otherwise a short circuit can occur.

Model 203

AR54.10-P-0003P

Model 209

AR54.10-P-0003Q



Notes on battery

AH54.10-P-0001-01A

2

Remove bottom sections of soundproofing capsule

AR94.30-P-5300P

3

Remove rear engine crossmember together with rear engine mount.

 The engine tilts slightly to the rear and therefore one has adequate space available for loosening the bolts (4).

AR22.10-P-1160PR

4.1

Remove transverse bridge for floor shift

Transmission 716.6

AR26.60-P-0600-01A

5

Support exhaust system

6

Unhinge exhaust system at exhaust suspensions

7

Detach protection against accidental contact and dismount electrical line circuit 30 (1)



*BA15.30-N-1002-01G

8

Dismount electrical line circuit 50 (2)



*BA15.30-N-1003-01G

9

Detach bracket (3)

10

Remove bolts (4)



*BA15.30-N-1001-01G

11

Take starter (M1) down and out



Checking

12.1

Check ring gear at flywheel for wear and damage

When replacing the starter on vehicles fitted with manual transmission

 Rotate engine at the crankshaft in direction of rotation.

12.2

Check ring gear on drive plate for wear and damage

When replacing starter on vehicles fitted with automatic transmission

 Rotate engine at crankshaft in direction of rotation.

13

Install in the reverse order

14

Perform basic programming

Model 203

AR00.19-P-0200P

Model 209

AR00.19-P-0200Q

15

Read out fault memory and erase

 Stored faults which may be caused by assembly work, test work, removed lines or a simulation, must be processed and erased in the fault memories after completing the work.



Connect STAR DIAGNOSIS and read out fault memory

AD00.00-P-2000-04A

STAR DIAGNOSIS diagnosis system

16

Carry out function check

Number

Designation

Engine 646.951/
961/962/
963/966,

Engine
647, 648

BA15.30-N-1001-01G

Bolt connecting starter to crankcase

Nm

42

BA15.30-N-1002-01G

Nut, connection for circuit 30

Nm

14

BA15.30-N-1003-01G

Nut, connection for circuit 50

Nm

6