Remove/install starter

AR15.30-L-7100VA

Remove/install starter

15.2.12

22.1.02

Value changed from 15 Nm to 8 Nm

Value in series BA15.30-P-1003-01D for engine 668.914 modified

*BA15.30-P-1003-01D

 

Remove/install

 Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

1

Disconnect battery ground line

AR54.10-P-0003A



Notes on battery

All models

AH54.10-P-0001-01A

2

Attach removal fixture for front axle carrier on front axle carrier

Frame-type integral support removal fixture,

Lifter mounting adapter
gotis://A_25/35/49_03.0

3

Remove screw/bolts on both sides

 Installation: First fit all the screw/bolts, then tighten them fully.



*BA33.10-P-1001-01B

4

Lower engine with front axle carrier

Engine 166.961/991

AR01.00-L-3000VB

Engine 668.914

AR01.00-L-3000VA

 Carefully lower the front axle carrier with the engine up to a maximum of

80 mm.

When lowering check for unobstructed movement of coolant hoses, air-conditioning hoses and electric cables, in order to avoid causing any damage.

 Installation: Guides at the front axle carrier must be inserted into the holes in the longitudinal member.

Pay attention to guides at radiator.

5

Detach front axle carrier removal device from front axle carrier

6

Remove refrigerant compressor and bracket

 On models fitted with air conditioning (code 580).

 Do not detach refrigerant lines. Tie up refrigerant compressor at vehicle floor with refrigerant lines connected.

AR83.55-L-5300VA

7

Disconnect electric cables (1, 2)

 Electric cable circuit 50

*BA15.30-P-1002-01B

 Electric cable circuit 50

*BA15.30-P-1002-01D

 Electric cable circuit 30

*BA15.30-P-1003-01B

 Electric cable circuit 30

*BA15.30-P-1003-01D

8

Unscrew screw/bolts (5), detach starter at transmission and take down and out

 Lower lift platform in order to remove the top screw/bolt (5).

 Engine 166.961/991

*BA15.30-P-1001-01B

 Engine 668.914

*BA15.30-P-1001-01D

9

Install in the reverse order

10

Carry out function check

Number

Designation

Engine
166.961/
991

BA15.30-P-1001-01B

Screw/bolt, starter to transmission

Nm

20

BA15.30-P-1002-01B

Cable to starter circuit 50

Nm

6

BA15.30-P-1003-01B

Cable to starter circuit 30

Nm

9

Number

Designation

Engine
668.914

BA15.30-P-1001-01D

Screw/bolt, starter to transmission

Nm

20

BA15.30-P-1002-01D

Cable to starter circuit 50

Nm

6

BA15.30-P-1003-01D

Cable to starter circuit 30

Nm

8

Number

Designation

Model
414.700

BA33.10-P-1001-01B

Screw/bolt, front-axle carrier to body

M 12

Nm

110

BA33.10-P-1003-01B

Strut screw/bolt on front-axle carrier
and body

M 10

Nm

50