T09.40-0010-10
1 Turbocharger
2 Connector hose on the left
3 Charge air pipe
4 Hose strap
5 Oil pressure line
6 Exhaust manifold pipe
7 Engine brake valve fitting
8 Pipe fitting
9 Exhaust flex pipe
10 Inrush pipe
| Remove/install | ||
Danger! | Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | |
| Notes on self-locking nuts and bolts | ||
1 | Remove engine compartment flap | ||
2 | Detach charge air pipe (3) on turbocharger (1) | Loosen hose connector (4) and detach connector hose (2) from turbocharger intake support brace. Installation: Check hose strap for reusability. | |
3 | Remove pipe socket (8) from turbocharger | The flap fitting (7) remains for removal on the exhaust flex pipe (9). Installation: Replace nuts on pipe socket (8). | |
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4 | Remove compressed-air line from engine brake cylinder | All models with an engine brake valve. The engine brake cylinder is located at the bottom on the turbocharger. | |
5 | Remove oil pressure line (5) above on the bearing housing | Installation: Replace seals. Fill bearing housing with clean engine oil through the oil entry bore before connection of the oil pressure line. Rotate rotating parts by hand during this step so that bearings are provided with a film of oil. | |
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6 | Remove oil return line | The oil return line is located at the bottom on the turbocharger bearing housing. Installation: Check hose strap and connector hose for reusability. | |
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7 | Remove both exhaust manifold pipe (6) from inrush pipe (10) | The inrush pipe remains for removal at the turbocharger. Installation: Install new nuts. | |
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8 | Install in the reverse order | Installation: Before attaching the turbocharger all lines should be checked for foreign objects, fouling and damage. |
Turbocharger
Number | Designation | Engine 441.980 | |
BA09.40-N-1002-01H | Bolt, oil pressure line to turbocharger | Nm | 25 |
BA09.40-N-1003-01H | Bolt, oil return line to turbocharger | Nm | 25 |
Exhaust manifold
Number | Designation | Engine 441.980 | ||
BA14.10-N-1011-01E | Nut, pipe socket to turbocharger | Nm | 25 | |
BA14.10-N-1012-01E | Nut, turbocharger admission pipe to turbocharger | Nm | 50 | |
Torque wrench
000 589 64 21 00
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