AR09.40-B-6020I | Remove/install turbocharger | 12.02.16 |
Cumbustion engine 612 with Vehicle 979.013, 979.016
B09.40-0034-06
1 Exhaust gases outlet tube
2 Flexible pipe for air intake
3 Supercharger air pipe
4 Gasket
5 Return pipe
6 Screw
7 Sealing ring
8 Gasket
9 Screw
10 Turbocharger
11 Depression pipe (vacuum)
12 Bracket
13 Screw
14 Lubrication pipe
15 Screw
16 Sealing ring
| Remove and install | ||
| Check the hoses and clamps, replace if necessary. | ||
Danger! | Risk of injury by trapping and crushing when tilting the cab | During back and forth cab tilting, stay away from tilting area and take preventive measures to avoid non-authorized people from entering tilting area. Always tilt the cab to its final position and secure it with the safety device. | |
1 | Tilt the cab. | ||
2 | Remove the gas exhaust pipe (1). | | |
3 | Remove flexible pipe for air intake (2). | ||
4 | Remove supercharge air pipe (3). | Install: Replace the sealing ring. | |
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5 | Remove depression pipe (11). | ||
6 | Remove the oil pressure pipe (14) of the turbocharger (10). | Install: Prior to installing the pressure pipe, fill the turbocharger gallery with engine oil gallery. Replace the sealing ring (16). | |
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7 | Remove the return pipe (5) of the turbocharger (10). | Install: Replace the gasket (8). | |
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8 | Remove the bracket (12). | | |
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9 | Remove the turbocharger (10). | | |
10 | Install in the reverse order. | ||
Danger! | Risk of accident by involuntary movement while engine is running. Risk of injury by crushing or burn in the contact during the start procedure with the engine running. | Secure the vehicle against unintended movement. Use closed and secure protective clothing. Do not touch heated or moving parts. | |
11 | Check the tightness of the lubrication system. | The engine must be at operating temperature. |
Turbocharger
Número | Denominação | Engine 612.983 | |||
BA09.40-B-1001-01E | Turbocharger to exhaust manifold | Nm | 30 | ||
BA09.40-B-1002-01E | Oil return pipe at the turbocharger | Nm | 9 | ||
BA09.40-B-1003-01E | Oil inlet tube in the turbocharger | Hollow screw | Nm | 16...20 | |
Threaded bolt | Nm | 30 | |||
BA09.40-B-1004-01E | Oil pressure tube in the cylinder head | Nm | 9 | ||
BA09.40-B-1005-01E | Turbocharger support in the turbocharger | Nm | 30 | ||
BA09.40-B-1006-01E | Turbocharger support in the block | Nm | 20 | ||
BA09.40-B-1007-01E | Deflector plate fastening bolt and nut | Nm | - | ||
BA09.40-B-1008-01E | Gas outlet tube fastening clamp | Nm | 15 | ||