AR01.40-D-9129AD | Check/repair cylinder crankcase sealing surface | 2.11.11 |
ENGINES 900.917 /918 /919 in MODELS 668, 670
W01.40-1078-06
1 Coolant holes
2 Corrosion scars or pitting
| Removing | ||
1 | Remove cylinder head | ||
2 | Clean crankcase sealing surface | ||
| Information on working sealing surfaces when carrying out engine repairs | ||
| Check | ||
3 | Check crankcase sealing surface in the areas around the coolant bores (1) on the corrosion grains or pittings (2) | Critical leaks points are areas around the coolant holes (1) in the direction outwards or to the cylinder bore. Process and repair crankcase sealing surfaces as necessary. | |
Repairing | |||
Danger! | Risk of explosion from acetone vapors. Risk of poisoning when acetone is inhaled, swallowed or absorbed through skin. Risk of injury from skin and eye contact with acetone vapors. | No fire, sparks, open flames or smoking. Wear respiratory protection, protective gloves and safety glasses. Store acetone only in suitable appropriately marked containers. | |
Danger! | Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | |
4 | Processing and repairing the crankcase sealing surface | Allow the repair mass to harden at an ambient temperature of about 21°C for about 4 hours. | |
Hand drill | Drill | ||
Spherical milling cutter, dia. 5 mm | Hard metal ball cutter | ||
Repair kit for crankcase sealing surface (Titanium Putty H. P) 2-component material with acetone universal quick-cleaner | |||
| Stop plugs for closing off bores | ||
| Install | ||
5 | Install cylinder head | One can reattach the cylinder head after a hardening time of about 4 hours at an interior temperature of 20 °C. The engine should only be started again after a further a 12 hours otherwise the repair areas can be leaky. |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1014-08A | Repair kit for crankcase sealing surface (Titanium Putty H. P) 2-component material with acetone universal quick-cleaner | ITW Devcon Industrial Products GmbH |
Odkazované dokumenty
- ah0110n000201a Pokyny k opracování těsnicích ploch při opravách motoru
- ar0130d5800ad
- ar0140d912901ad
- as0000z001601a Nebezpečí otravy při vdechnutí výparů nebo při požití lepidla. Nebezpečí poranění při kontaktu lepidla s kůží a očima
- as6000z000301a Nebezpečí výbuchu působením acetonových par. Nebezpečí otravy při vdechnutí, požití nebo pokožkou pronikajícím acetonem. Nebezpečí poranění při kontaktu pokožky a očí s acetonovými parami
- wf5850w010004a