ar0120p5014mcc

Remove/install cylinder head cover

Typ ar · téma 01.20 · verze 0102 · 2010-07-21

Platí pro: ENGINES 132.9 in MODEL 451.3 /4

Není k dispozici v jazyce „cs“; zobrazeno v jazyce Angličtina.

Zařazení

Funkční skupina 1 Motor › 01 Motor kompletní, odvětrání motoru, hlava válců, kliková skříň › 01.20 Odvětrání motoru, víko ventilů — Řada 451 (modely 3**, 4**)

EinPAS 15 Motor › 15.16 Hlava válců › 15.16.30 Víko hlavy válců — Řada 451 (modely 3**, 4**)

Platí také pro motory/převodovky: 132 9**

AR01.20-P-5014MCC

Remove/install cylinder head cover

13.7.10

ENGINES 132.9 in MODEL 451.3 /4

Remove/install cylinder head cover

P01.20-2217-11

Shown on removed rear drive module on engine 132.930 up to 30.8.10

1 Cylinder head cover

2 Vent hose for crankcase

3 Dipstick

4 Bolts (engine 132.910 up to 30.8.10, engine 132.930)

5 Bolts (engine 132.910 up to 30.8.10, engine 132.930)

6 Heat shield (engine 132.910 up to 30.8.10, engine 132.930)

7 Coolant return flow line (for engine 132.930)

8 Turbocharger (for engine 132.930)

9 Bracket

Remove/install

1

Remove ignition coils

AR15.12-P-2003MCC

2

Detach crankcase vent hose (2) to the cylinder head cover (1)

3

Remove oil dipstick (3) from cylinder head cover (1)

Danger!

Risk of injury to skin and eyes caused by handling hot or glowing objects.

Wear safety gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

4

Unscrew bolts (4, 5) and lay heat shield (6) to side

Engine 132.910 up to 30.8.10,

Engine 132.930

*BA49.10-P-1007-01J

Engine 132.910

*BA49.10-P-1008-01J

Engine 132.930

*BA49.10-P-1009-01J

5

Disconnect engine wiring harness on engine

AR01.00-P-2420-01MCC

6

Remove coolant return flow line (7) for turbocharger (8)

For engine 132.930

AR20.20-P-1050MCC

7

Lower vehicle with vehicle lift

For engine 132.930

8

Remove bolts on cylinder head cover (1)

The cylinder head cover (1) is fastened with ten bolts. Loosen bolts for cylinder head cover (1) in reverse order of the tightening procedure.

AR01.20-P-5014-03MCC

Installation: Observe prescribed tightening sequence of bolts for the cylinder head cover (1).

*BA01.20-P-1002-01I

9

Detach and remove cylinder head cover (1) from cylinder head

Check seal on cylinder head cover (1) for damage; replace cylinder head cover (1) if necessary. Remove sealant residue in the area of the joint edge of the cylinder head and timing case cover.

Installation: Check seals for spark plug shafts for damage, replace if necessary. Apply sealant in the area of the joint edge of the cylinder head and timing case cover.

Sealing compound

*BR00.45-Z-1053-01A

10

Remove bracket (9) for engine wiring harness on cylinder head cover (1)

When replacing the cylinder head cover (1).

11

Install in the reverse order

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

12

Conduct engine test run and check engine for leaks in the area of the cylinder head cover (1)

Crankcase ventilation, cylinder head cover

Number

Designation

Engine
132.9

BA01.20-P-1002-01I

Bolt, cylinder head cover to cylinder head

Nm

10

Exhaust system

Number

Designation

Engine 132.9

BA49.10-P-1007-01J

Bolt, heat shield to cylinder head cover

Nm

12

BA49.10-P-1008-01J

Bolt, heat shield to bracket on exhaust manifold

Nm

21

BA49.10-P-1009-01J

Bolt, heat shield to turbocharger

Nm

21

Repair materials

Number

Designation

Order number

BR00.45-Z-1053-01A

Sealing compound

Q0000282V000000000

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