Remove/install power steering pump

AR46.30-P-0500A

Remove/install power steering pump

19.1.10

 

Remove/install

1.1

Extract oil from supply reservoir

 Model 129140, 170, 202, 208 with and without level control,

Model 210 without level control

*210589007100

2.1

Detach feed line from reservoir

 Model 210 with level control

*000589403700

3

Depending on the engine variant, remove detachable parts (e.g. air intake hose, fan cowl, distributor, etc.) to expose the power steering pump

4

Remove poly-V belt

M103

ra13001033420x

M104

ra13001041200x

M111

AR13.22-P-1202A

M119

ra13001193420x

M120

AR13.22-P-1202AO

M601, 603

AR13.22-P-1202HW

M604, 605,606

AR13.22-P-1202HA

5.1

On ZF-power steering pumps, detach belt pulley (41)

 On LUK-power steering pumps the belt pulley is shrunk-on



*603589004000



*BA46.30-P-1001-01A

6

Unscrew high pressure expansion hose (30i) and return line (30f)

 Seal line connections with blind plugs

 High-pressure stretch hose

*BA46.30-P-1003-01A

 Return line on model 129, 140, 202, 208

*BA46.30-P-1002-01A

7.1

Detach high-pressure hose (27a) and intake duct (27b) on tandem pump

Vehicles with level control

Seal line connections with blind plugs

 Seal intake line with clamp

*000589403700

 High-pressure hose

*BA46.30-P-1004-01A

8.1

Detach oil lines (27b, 30f) to oil cooler pipe

Model 170

8.2

Detach oil lines (27c, 27d)

Model 140 with 12-cylinder

9

Detach power steering pump (30)



*BA46.30-P-1005-01A

 On models 129 and 140 with

8-cylinder engine, remove power steering pump with beam carrier, then detach power steering pump or reservoir from beam carrier

10

Install in the reverse order

11

Fill power steering pump and bleed

Models 129, 140, 170, 202, 208

AR46.30-P-0010A

Model 210

AR46.30-P-0010B

Number

Designation

Model 129.058/
060/061/063/
066/067/076

Model 140

BA46.30-P-1001-01A

Bolt on belt pulley

Nm

30

30

BA46.30-P-1002-01A

Return line to power steering pump

Nm

40

40

BA46.30-P-1003-01A

High-pressure expansion hose to power steering pump

M141.5

Nm

-

-

M161.5

Nm

45

50

BA46.30-P-1004-01A

High-pressure hose, tandem pump

Nm

25

25

BA46.30-P-1005-01A

Screw, power steering pump to cylinder liner collar seat or crankcase

Nm

25

25

Number

Designation

Model 170

Model 202.018/020/022/
023/024/025/028/078/
080/082/083/085/120/
121/122/125/128/180/
182/188

BA46.30-P-1001-01A

Bolt on belt pulley

Nm

-

30

BA46.30-P-1002-01A

Return line to power steering pump

Nm

-

40

BA46.30-P-1003-01A

High-pressure expansion hose to power steering pump

M141.5

Nm

-

30

M161.5

Nm

45

50

BA46.30-P-1004-01A

High-pressure hose, tandem pump

Nm

25

25

BA46.30-P-1005-01A

Screw, power steering pump to cylinder liner collar seat or crankcase

Nm

25

25

Number

Designation

Model Series 208.335/
345/ 345/347/
445/447

Model 210.003/004/010/
015/017/020/025/035/
037/045/053/055/072/
210/215/217/225/235/
237/245/272/610/617

BA46.30-P-1001-01A

Bolt on belt pulley

Nm

-

30

BA46.30-P-1002-01A

Return line to power steering pump

Nm

40

-

BA46.30-P-1003-01A

High-pressure expansion hose to power steering pump

M141.5

Nm

30

-

M161.5

Nm

40

45

BA46.30-P-1004-01A

High-pressure hose, tandem pump

Nm

25

25

BA46.30-P-1005-01A

Screw, power steering pump to cylinder liner collar seat or crankcase

Nm

25

25