Spot weld milling cutter
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Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1004-20A | Hot-air gun | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
WE58.40-Z-1001-05A | Two-post lifting platform |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.50-2577-09
1 Mark separation point (area A).
Dimension x approx. 15 mm
2 Cut separation point with body saw (area A).
Do not damage water drain hose underneath.
Do not damage stiffening plate below (area A1).
3 Cut out MIG solder seam (area O).
P63.50-2583-09
4 Expose spot welds (areas B, C, D, E and F).
5 Cut out spot welds with spot weld milling cutter (areas B, C, D, E and F).
P63.50-2588-09
6 Expose spot welds (areas G, H, I, K, L and M).
7 Cut out spot welds with spot weld milling cutter or spherical milling cutter (areas G, H, I, K, L and M).
8 Cut out MIG brazed seam (area L1).
P63.50-2592-09
9 Expose spot welds (area J).
10 Cut out spot welds with spot weld milling cutter or spherical milling cutter (area J).
P63.50-2593-11
11 Heat rear fender in cross-hatched area with hot air gun
Cross-hatched area is foamed.
12 Remove rear fender.
P63.50-2598-09
13 Expose welding spots (area N).
14 Cut out spot welds with spot weld milling cutter or spherical milling cutter (area N).
15 Remove remaining piece.
16 Grind mating surfaces down to bare metal in the cross-hatched areas.
Grind spot weld flanges down to bare metal on both sides.
17 Remove grinding and drilling chips using wet/dry vacuum cleaner.
18 Coat insides of spot weld flanges with zinc dust paint.
P63.50-2603-09
19 Grind mating surfaces down to bare metal in the cross-hatched areas.
Grind spot weld flanges down to bare metal on both sides.
20 Remove grinding and drilling chips using wet/dry vacuum cleaner.
21 Coat insides of spot weld flanges with zinc dust paint.