________________________________________________________________________________________________________________________________ | ||
Company-owned sales and service outlet/Dealer no. | Customer | |
__________________________________________________________ | ||
Vehicle identification number | Repair order no. | |
__________________________________________________________ | ||
Tester: Name | Date | |
________________________________________________________________________________________________________________________________ | ||
License plate number Initial registration Model | Engine no. | Odometer reading: km/miles |
Accident information from customer: |
________________________________________________________________________________________________________________________________ |
________________________________________________________________________________________________________________________________ |
Workshop remarks: |
________________________________________________________________________________________________________________________________ |
________________________________________________________________________________________________________________________________ |
Damage covered by comprehensive insurance: | ☐ | Damage covered by third-party liability insurance: | ☐ |
Tire tread depth: | |
Front left: _________mm | Front right: __________mm |
Rear left: ________ mm | Rear right: _________ mm |
Performed: | Initial condition: | ||
Vehicle exterior: | |||
OK | Not OK | ||
☐ | Check condition of vehicle exterior. | ☐ | ☐ |
☐ | Check condition of vehicle gap dimensions. | ☐ | ☐ |
Checklist for vehicle exterior: | ||||||
Front area of vehicle | ||||||
Visual inspection of detachable parts | OK | Not OK | Damage | Appraisal | ||
Repair | New part | |||||
Front area | ☐ | ☐ | _________________________________________ | ☐ | ☐ | |
Engine hood | ☐ | ☐ | _________________________________________ | ☐ | ☐ | |
Fender | Left | ☐ | ☐ | _________________________________________ | ☐ | ☐ |
Right | ☐ | ☐ | _________________________________________ | ☐ | ☐ | |
Bumper | ☐ | ☐ | _________________________________________ | ☐ | ☐ | |
Lamp units | ☐ | ☐ | _________________________________________ | ☐ | ☐ | |
Windows | ☐ | ☐ | _________________________________________ | ☐ | ☐ | |
Front doors | ☐ | ☐ | _________________________________________ | ☐ | ☐ | |
Other detachable parts | ☐ | ☐ | _________________________________________ | ☐ | ☐ | |
Checklist for vehicle exterior: | ||||||
Rear area of vehicle | ||||||
Visual inspection of detachable parts | OK | Not OK | Damage | Appraisal | ||
Repair | New part | |||||
Fender | Left | ☐ | ☐ | _________________________________________ | ☐ | ☐ |
Right | ☐ | ☐ | _________________________________________ | ☐ | ☐ | |
Rear center section | ☐ | ☐ | _________________________________________ | ☐ | ☐ | |
Trunk lid/liftgate | ☐ | ☐ | _________________________________________ | ☐ | ☐ | |
Bumper | ☐ | ☐ | _________________________________________ | ☐ | ☐ | |
Lamp units | ☐ | ☐ | _________________________________________ | ☐ | ☐ | |
Windows | ☐ | ☐ | _________________________________________ | ☐ | ☐ | |
Rear doors | ☐ | ☐ | _________________________________________ | ☐ | ☐ | |
Other detachable parts | ☐ | ☐ | _________________________________________ | ☐ | ☐ | |
Remarks on vehicle exterior: |
________________________________________________________________________________________________________________________________ |
________________________________________________________________________________________________________________________________ |
________________________________ |
Date and signature of mechanic |
Checklist for vehicle gap dimensions: | |||||||
Front area of vehicle | |||||||
Gap dimension inspection | Dimension | OK | Not OK | Damage | Appraisal | ||
Repair | New part | Completed | |||||
Engine hood to fender | A | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Engine hood to bumper | B | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Protrusion of radiator trim/soft nose, engine hood | B1 | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Bumper to fender | C | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Fender to headlamp | D | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Bumper to headlamp at bottom | E1 | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Bumper to headlamp, side | E2 | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Bumper to headlamp at top | E3 | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Front door to fender | F | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Checklist for vehicle gap dimensions: | |||||||
Rear area of vehicle | |||||||
Gap dimension inspection | Dimension | OK | Not OK | Damage | Appraisal | ||
Repair | New part | Completed | |||||
Front door to rear door | G | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Rear door to side section, bottom | H | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Taillamp to bumper | I | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Trunk lid to bumper | J1 | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
J2 | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ | |
Fender at rear to taillamp | K | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Outside of taillamp to inside of taillamp | L | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
B-pillar cover to front window | M | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
B-pillar cover to rear window | N | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Trunk lid to fender at rear, top | O | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Fuel filler flap | P | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Side wall to bumper at rear | Q | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Trunk lid to rear window | R | ☐ | ☐ | ______________________ | ☐ | ☐ | ☐ |
Remarks on vehicle gap dimensions: |
________________________________________________________________________________________________________________________________ |
________________________________________________________________________________________________________________________________ |
________________________________ |
Date and signature of mechanic |
Performed: | Initial condition: | ||
Chassis: | |||
OK | Not OK | ||
☐ | Check condition of chassis components and vehicle underside. | ☐ | ☐ |
☐ | Perform wheel alignment check, if required. | ☐ | ☐ |
Checklist for chassis components: | ||||
Front area of vehicle | ||||
Suspension components visual check | OK | Not OK | Damage | New part |
Complete wheels | ☐ | ☐ | _________________________________________ | ☐ |
Front axle carrier | ☐ | ☐ | _________________________________________ | ☐ |
Steering components | ☐ | ☐ | _________________________________________ | ☐ |
Transverse control arm and wheel suspension | ☐ | ☐ | _________________________________________ | ☐ |
Suspension strut | ☐ | ☐ | _________________________________________ | ☐ |
Stabilizer bar or torsion bar linkage | ☐ | ☐ | _________________________________________ | ☐ |
Strut rod | ☐ | ☐ | _________________________________________ | ☐ |
Spring control arm | ☐ | ☐ | _________________________________________ | ☐ |
Remarks on chassis components: |
________________________________________________________________________________________________________________________________ |
________________________________________________________________________________________________________________________________ |
________________________________ |
Date and signature of mechanic |
Checklist for chassis components: | ||||
Rear area of vehicle | ||||
Suspension components visual check | OK | Not OK | Damage | New part |
Complete wheels | ☐ | ☐ | _________________________________________ | ☐ |
Rear axle carrier | ☐ | ☐ | _________________________________________ | ☐ |
Wheel suspension | ☐ | ☐ | _________________________________________ | ☐ |
Shock absorber | ☐ | ☐ | _________________________________________ | ☐ |
Spring control arm | ☐ | ☐ | _________________________________________ | ☐ |
Axle shaft | ☐ | ☐ | _________________________________________ | ☐ |
Camber strut | ☐ | ☐ | _________________________________________ | ☐ |
Tie rod | ☐ | ☐ | _________________________________________ | ☐ |
Thrust arm | ☐ | ☐ | _________________________________________ | ☐ |
Strut rod | ☐ | ☐ | _________________________________________ | ☐ |
Stabilizer bar or torsion bar linkage | ☐ | ☐ | _________________________________________ | ☐ |
Remarks on chassis components: |
________________________________________________________________________________________________________________________________ |
________________________________________________________________________________________________________________________________ |
________________________________ |
Date and signature of mechanic |
Performed: | Initial condition: | ||
Visual inspection of structural components: | |||
OK | Not OK | ||
☐ | Perform visual check on structural components. | ☐ | ☐ |
Note: Before the structural components are inspected, the corresponding detachable parts must be removed. | |||
If cracks, folds or deformation (exception) are found, the respective structural component must always be replaced. Otherwise, the required minimum strength of the structural components can no longer be assured. | |||
Exception, in case of deformation only: | |||
Checklist for structural components: | ||||||
Front area of vehicle | ||||||
Visual inspection of structural components | OK | Not OK | Damage | Appraisal | ||
Repair | New part | |||||
Suspension strut tower | Left | ☐ | ☐ | _______________________________________ | ☐ | |
Right | ☐ | ☐ | _______________________________________ | ☐ | ||
Connecting flange on suspension strut tower for front module carrier | Left | ☐ | ☐ | _______________________________________ | ☐ | ☐ |
Right | ☐ | ☐ | _______________________________________ | ☐ | ☐ | |
Checklist for structural components: | |||||
Rear area of vehicle | |||||
Visual inspection of structural components | OK | Not OK | Damage | Appraisal | |
New part | |||||
Cross member above rear axle | ☐ | ☐ | _______________________________________ | ☐ | |
Longitudinal member console | Left | ☐ | ☐ | _______________________________________ | ☐ |
Right | ☐ | ☐ | _______________________________________ | ☐ | |
Damper strut dome | Left | ☐ | ☐ | _______________________________________ | ☐ |
Right | ☐ | ☐ | _______________________________________ | ☐ | |
Remarks on structural components: |
________________________________________________________________________________________________________________________________ |
________________________________________________________________________________________________________________________________ |
________________________________ |
Date and signature of mechanic |
Performed: | Initial condition: | ||
Measurement of structural components: | |||
OK | Not OK | ||
☐ | Carry out measurements on the structural components. | ☐ | ☐ |
Note: Measurement of structural components only in combination with approved electronic measuring systems. | |||
Note: Before the structural components are measured, the corresponding detachable parts must be removed and the bolts loosened between the flexural member and the crash box, the crash box and the longitudinal member, and the front axle carrier front and the body. | |||
If cracks, folds or deformation (exception) are found, the respective structural component must always be replaced. Otherwise, the required minimum strength of the structural components can no longer be assured. | |||
Exception, in case of deformation only: | |||
Information on straightening and reshaping, see "Information on machining aluminum components and vehicles" | |||
Checklist for structural components: | ||||||||
Front area of vehicle | ||||||||
Structural component measurement | Actual value (deviation) in | Appraisal | ||||||
"X" | "Y" | "Z" | OK | Repair | New part | |||
Suspension strut tower: | ||||||||
Measuring point 4 | Left | ____ | ____ | ____ | ☐ | ☐ | ||
Right | ____ | ____ | ____ | ☐ | ☐ | |||
Connecting flange on suspension strut tower for front module carrier: | ||||||||
Measuring point 5 | Left | ____ | ____ | ____ | ☐ | ☐ | ☐ | |
Right | ____ | ____ | ____ | ☐ | ☐ | ☐ | ||
Checklist for structural components: | ||||||||
Rear area of vehicle | ||||||||
Structural component measurement | Actual value (deviation) in | Appraisal | ||||||
"X" | "Y" | "Z" | OK | New part | ||||
Crossmember above rear axle: | ||||||||
Measuring point 6 | Left | ____ | ____ | ____ | ☐ | ☐ | ||
Right | ____ | ____ | ____ | ☐ | ☐ | |||
Measuring point 7 | Left | ____ | ____ | ____ | ☐ | ☐ | ||
Right | ____ | ____ | ____ | ☐ | ☐ | |||
Longitudinal member console: | ||||||||
Measuring point 8 | Left | ____ | ____ | ____ | ☐ | ☐ | ||
Right | ____ | ____ | ____ | ☐ | ☐ | |||
Measuring point 9 | Left | ____ | ____ | ____ | ☐ | ☐ | ||
Right | ____ | ____ | ____ | ☐ | ☐ | |||
Shock-absorber strut tower: | ||||||||
Measuring point 10 | Left | ____ | ____ | ____ | ☐ | ☐ | ||
Right | ____ | ____ | ____ | ☐ | ☐ | |||
Remarks on structural components: |
________________________________________________________________________________________________________________________________ |
________________________________________________________________________________________________________________________________ |
________________________________ |
Date and signature of mechanic |
All check performed? | YES | ☐ | NO | ☐ |
Remark: _____________________________________________________________________________________________________________________ | ||||
________________________________________________________________________________________________________________________________ | ||||
________________________________ | ________________________________ | |||
Date and signature of service advisor | Date and signature of mechanic | |||