Remove/install rear panoramic glass roof

AR77.21-P-0600PB

15.11.11

MODEL 203.7 with CODE (413) Panoramic sliding roof

Remove/install rear panoramic glass roof

P77.50-2030-06

1 Rear glass roof

2 Cover

P77.50-2033-01

P77.50-2032-01

P77.50-2034-01

1 Rear glass roof

3  Spacers

6 Rear window

4 Pencil

5 Adhesive tape

	Removing
	Notes on removal/installation of windows		AH67.10-P-1000-02RT
1	Prepare adhesive cartridge	 Heat-up time at least 60 minutes at 60 °C.	AR77.21-P-0010-01T
		Cartridge heater
		Repair kit	*BR00.45-Z-1089-02A
2	Open side window in front door	 To prevent rear glass roof (1) that was just installed from being pressed outwards by the air pressure when closing the doors.
3	Loosen headliner and lay down on head restraints with lines connected		AR68.30-P-4300PB
4	Unclip cover (2)	 Assembly wedge	*110589035900
5	Remove left and right seal on rear glass roof (1)		AR77.21-P-0620PB
6	Insert spacers (3) into side retaining rails	 Spacer block	*203589112300
7	Mark height of rear glass roof (1) with pencil (4) on spacer blocks (3)	 Spacer block	*203589112300
8	Note position of spacer blocks (3) based on each number and remove spacer blocks (3)	 Spacer block	*203589112300
9	Move front glass roof into tilt position
10	Unscrew antenna rod
 Danger!	Risk of injury caused by slipping when clamping blade in the multicutter and by glass splinters when cutting out bonded windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses.	AS67.00-Z-0001-01A
11	Cut out rear glass roof (1) with cutting blade.	 This will destroy rear glass roof (1) which must be replaced.	AR67.20-P-3550-01PB
		Cutting blade	*124589216300
		Cutting blade, straight, 35 mm blade length	*202589176300
		Multicutter
12	Remove rear glass roof (1) from body with cup suction tool.	Cup suction tool/shackle (for removing and installing windows) gotis://K_67.0_03.0
	Install
13	Prepare body flange for installation of window		AR67.10-P-1501-01PC
		Cutting blade	*124589216300
		Multicutter
		Repair kit	*BR00.45-Z-1089-02A
14	Align rear glass roof (1) in body opening.		AR67.20-P-3550-04PB
			*BE77.20-P-1006-01A
			*BE77.20-P-1007-01A
		Spacer	*203589112300
		Feeler gauge	*129589032100
15	Prepare rear glass roof (1) for glazing		AR77.21-P-0600-02PB
		Cup suction tool/shackle (for removing and installing windows) gotis://K_67.0_03.0
		Repair kit	*BR00.45-Z-1089-02A
16	Apply glue for rear glass roof (1)	 Install rear glass roof (1) within five minutes, before adhesive force of glue starts to decrease.	AR77.21-P-0600-03T
		 Height of glue bead approx. 14 mm.
		Electric cartridge gun
		Repair kit	*BR00.45-Z-1089-02A
17	Install rear glass roof (1).	 Move vehicle only after adhesive has dried sufficiently (approx. 2 h), otherwise, the strength of the adhesive joint is not ensured.	AR67.20-P-3550-05PB
			*BE77.20-P-1006-01A
		Cup suction tool/shackle (for removing and installing windows) gotis://K_67.0_03.0
18	Tighten down antenna rod
19	Install left and right seal on rear glass roof (1)		AR77.21-P-0620PB
20	Install cover (2)
21	Install headliner		AR68.30-P-4300PB
	Checking
22	Check adjustment of front glass roof; correct if necessary		AR77.21-P-0501PB

Test and adjustment values for tilting/sliding roof

Number	Designation			Model 203.7


BE77.20-P-1006-01A	Height adjustment glass roof, rear to rear window	Glass roof, rear, higher than rear window	mm	0 (+2)
BE77.20-P-1007-01A	Gap dimensions	Wind deflector to tilting/sliding roof	mm	2 (1)
		Tilting/sliding roof to glass roof, rear	mm	2 (1)
		Glass roof, rear, to rear window	mm	9 (1)
		Windshield to outer mounting clamp of trim strip	mm	7 (1)