Adjust driver door

AR72.10-P-0551LW

Adjust driver door

25.04.2019

Model	205
Model	213
Model	253
Model	293

P72.10-4200-09

Shown on model 205.0

4	Nuts	9	Dashboard cover
5	Nuts	10	A-pillar
6	Lower insulation insert	11	Cover
7	Upper insulation insert	12	Bracket
8	Door sill molding panel	N10/6	Front central control unit

P72.10-4201-09

Shown on model 205.0

1	Driver's door	15	Lock striker
2	Hinge	16	Bolts
3	Hinge	17	Torque wrench
13	Bolts	18	Bent bit holder
14	Bolts

 Warning	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	Remove
1	Switch off ignition and store transmitter key outside of transmission range (min. 2 m).
2	Remove screws (16) and remove lock striker (15).
	Check
3	Check adjustment of the driver's door (1).	Model 205, 253, 293	AR60.00-P-0700-01LW
		Model 213	AR60.00-P-0700-01LWE
		 The contour of the front fender must align with the contour of the driver door (1) or project by a maximum of 1 mm.
		Model 293Front door cover to rear door cover	*BE60.00-P-1011-01OA
		Model 293Front door to rear door	*BE60.00-P-1009-01OA
		Model 293Front door to fender	*BE60.00-P-1008-01OA
		Model 205Front door to fender	*BE60.00-P-1008-01BB
		Model 205.0/1/2Front door to rear door	*BE60.00-P-1009-01BB
		Model 205.0/1/2Front door cover to rear door cover	*BE60.00-P-1011-01BB
		Model 205.3/4Longitudinal member panel to front door	*BE60.00-P-1030-01BB
		Model 205.3/4Front door to sidewall	*BE60.00-P-1007-01BB
		Model 205.3/4Front door window to rear side window	*BE60.00-P-1029-01BB
		Model 213Front door to fender	*BE60.00-P-1007-01GA
		Model 213Front door to rear door	*BE60.00-P-1008-01GA
		Model 213Front door cover to rear door cover	*BE60.00-P-1010-01GA
		Model 253Front door to fender	*BE60.00-P-1006-01FA
		Model 253Front door to rear door	*BE60.00-P-1007-01FA
		Model 253Front door cover to rear door cover	*BE60.00-P-1009-01FA
		 Feeler gauge	*129589032100
	Remove
4	Remove instrument panel cover (9).	When adjusting gap dimensions.
		Model 293	AR68.10-P-1501EQ
		Model 205, 253	AR68.10-P-1500LW
		Model 213	AR68.10-P-1501LWE
5	Remove cover(11).	When adjusting gap dimensions.
		 Long wedge	*115589035900
6	Remove door sill trim (8).	When adjusting gap dimensions.
		Model 205.0/1/2, 213, 253, 293	AR68.30-P-4100LW
		Model 205.3/4	AR68.30-P-4100CLW
7	Remove bottom insulation insert (6).	When adjusting gap dimensions.
		 The lower insulation insert (6) is inserted into the A-pillar (10) before the nuts (4).
8	Release bracket (12) and bring out of the direct working area.	When adjusting gap dimensions.
		 Do not disconnect electrical connectors from the front central controller unit (N10/6).
		 The bracket (12) is fastened to the A-pillar (10) with 3 nuts.
9	Remove top insulation insert (7).	When adjusting gap dimensions.
		 The upper insulation insert (7) is inserted into the A-pillar (10) before the nuts (5).
	Adjust
10	Loosen nuts (4, 5) on the A-pillar (10) one after the other, adjust driver's door (1), and tighten respective nut (4, 5) again.	When adjusting gap dimensions.
		 Do not loosen nuts (4, 5) simultaneously. If the driver door (1) comes into contact with other components, the paint can be damaged.
		 Do not tension hinges (2, 3) when adjusting. Otherwise the hinges (2, 3) can be damaged.
		 Model 205.3/4 Three nuts (4) are installed.
		Model 293Front door cover to rear door cover	*BE60.00-P-1011-01OA
		Model 293Front door to fender	*BE60.00-P-1008-01OA
		Model 293Front door to rear door	*BE60.00-P-1009-01OA
		 Nut, hinge to A-pillar	*BA72.10-P-1002-01W
		Model 205Front door to fender	*BE60.00-P-1008-01BB
		Model 205.0/1/2Front door to rear door	*BE60.00-P-1009-01BB
		Model 205.0/1/2Front door cover to rear door cover	*BE60.00-P-1011-01BB
		Model 205.3/4Longitudinal member panel to front door	*BE60.00-P-1030-01BB
		Model 205.3/4Front door to sidewall	*BE60.00-P-1007-01BB
		Model 205.3/4Front door window to rear side window	*BE60.00-P-1029-01BB
		Model 213Front door to fender	*BE60.00-P-1007-01GA
		Model 213Front door to rear door	*BE60.00-P-1008-01GA
		Model 213Front door cover to rear door cover	*BE60.00-P-1010-01GA
		Model 253Front door to fender	*BE60.00-P-1006-01FA
		Model 253Front door to rear door	*BE60.00-P-1007-01FA
		Model 253Front door cover to rear door cover	*BE60.00-P-1009-01FA
		 Feeler gauge	*129589032100
11	Loosen screws (13, 14) on the driver's door (1) one after the other, adjust transition to the front fender, and tighten respective screws (13, 14) again.	When adjusting transition to front fender.
	Note on calculation of tightening torque when using insertion or socket tools with various effective lengths		AH00.00-P-0015-01CW
		 Do not release screws (13, 14) simultaneously. If the driver door (1) comes into contact with other components, the paint can be damaged.
		 Do not tension hinges (2, 3) when adjusting. Otherwise the hinges (2, 3) can be damaged.
		 The contour of the front fender must align with the contour of the driver door (1) or project by a maximum of 1 mm.
		 To tighten the screws (13, 14), a torque wrench (17) should be used in combination with a bent bit holder (18).
		 Screw/bolt, hinge to front door	*BA72.10-P-1001-01W
12	Position lock striker (15) on B-pillar and screw in screws (16) up to end stop.	 It should still be possible to adjust lock striker (15).
13	Align lock striker (15) by carefully closing the driver's door (1).	 Model 205.0/1/2, 213, 253, 293 The contour of the driver door (1) must align with the contour of the rear door or project by a maximum of 1 mm.
		 Model 205.3/4 The contour of the driver door (1) must align with the contour of the side wall or project by a maximum of 1 mm.
14	Tighten screws (16) of lock striker (15).	 Bolt, lock striker to B-pillar	*BA72.10-P-1004-01W
	Install
15	Repair paint damage on bolt heads of screws (13, 14).	If the transition to the front fender is adjusted.
16	Protect driver's door (1) and A-pillar (10) in the area of both hinges (2, 3) against corrosion.	Wax for engine compartment (400 ml spray can)	*BR00.45-Z-1018-05A
17	Install top insulation insert (7).	If gap dimensions have been adjusted.
18	Install holder (12).	If gap dimensions have been adjusted.
19	Install bottom insulation insert (6).	If gap dimensions have been adjusted.
20	Install door sill trim (8).	If gap dimensions have been adjusted.
		Model 205.0/1/2, 213, 253, 293	AR68.30-P-4100LW
		Model 205.3/4	AR68.30-P-4100CLW
21	Install cover (11).	If gap dimensions have been adjusted.
22	Install instrument panel cover (9).	If gap dimensions have been adjusted.
		Model 293	AR68.10-P-1501EQ
		Model 205, 253	AR68.10-P-1500LW
		Model 213	AR68.10-P-1501LWE
	Calibrate
23	Calibrate left side camera with diagnostic system.
		Model 293 with code 501 (360° camera)	AD00.00-P-2000-06FR
		Model 205, 213, 253 with code 501 (360° camera)	AD00.00-P-2000-04B

Test and adjustment values for gap dimensions

Number	Designation			Model 253.3	Model 253.1/9
BE60.00-P-1006-01FA	Front door to fender	Dimension "G"	mm	3,5 (+1/-0,5)	3,5 (+1/-0,5)
		For picture, see		AR60.00-P-0700-01LW	AR60.00-P-0700-01LW