Adjust front door

AR72.10-P-0550N

Adjust front door

28.1.99

Check

1

Remove front fender

AR88.10-P-1000N

2

Unclip clips (8) from multiple-joint hinge (9) and remove cover (10)

3

Remove striker eye (2)

4

Check gaps on front door (1) all the way around.

Gap dimensions on hoods, doors and covers.



*129589032100

*BE60.00-P-1002-01A

*BE60.00-P-1006-01A

Adjust

5

Loosen bolts (3) from inner door panel (4) and adjust contour of front door on hinge side by moving front door (1).


 Loosen bolts (3) only so that it is possible to move the front door (1)Door paneling should be flush with contour of front fender or should be located max.
1 mm deeper.

*BA72.10-P-1002-01E

6

Adjust dimension "D" with front door (1) closed

 Measured from bead of front door (arrow) to A-pillar

Do not loosen bolted connection on control lever (11).

*BE72.10-P-1002-01C

7

Loosen bolts (5) from A-pillar (6) and adjust gap by moving front door (1)



 Loosen bolts (5) only so that it is possible to move the front door (1)

*BA72.10-P-1001-01E

When an unfinished door is used adjust allowance "E" between front door and rear fender.

*BE72.10-P-1003-01C

8

Install striker eye (2)

 Tighten bolts (9) only so that it is possible to move the striker eye (2).

9

Completely close front door and adjust contour on striker eye (2) by moving striker eye (2)

 Door paneling (B) should be flush with rear side wall or should extend max. 1 mm.

10

Tighten screws (8) on striker eye (7)



*BA72.10-P-1006-01E

11

Check door for easy motion

12

Check crank window adjustment, if necessary adjust

AR72.10-P-1950N

Number

Designation

Model
215

BE60.00-P-1002-01A

Gap dimension

Front door to A-pillar

Dimension "B"

mm

-

Front door to fender

Dimension "H"

mm

4.5 (0.5)

Front door to rear door

Dimension "I"

mm

-

Front door to roof

Dimension "C"

mm

-

Rear door to upper side section

Dimension "D"

mm

-

Rear door to lower side section

Dimension "J"

mm

-

Fender to A-pillar

Dimension "Q"

mm

-

Front door to rear fender

Dimension "P"

mm

4.5 (0.5)

Fig., see

AR60.00-P-0700-01N

BE60.00-P-1006-01A

Gap dimension

Roof to windshield frame

Dimension "S"

mm

-

Roof to rear window frame

Dimension "T"

mm

-

Fig., see

-

Number

Designation

Model
215

BA72.10-P-1001-01E

Bolt, door hinge to A-pillar

Nm

32

BA72.10-P-1002-01E

Bolt, door hinge to inner door panel

Nm

32

BA72.10-P-1006-01E

Bolt to striker eye

Nm

28

Number

Designation

Model 215

BE72.10-P-1002-01C

Allowance, front door to A-pillar

Dimension "D"

mm

74

Fig., see

AR72.10-P-0550N

BE72.10-P-1003-01C

Allowance, front door to rear fender

Dimension "E"

mm

1

Fig., see

AR72.10-P-0550N