Replace complete center roof paneling

AR65.10-P-1000LF

Replace complete center roof paneling

03.07.2020

Model

205.0/1

except code 413 (Panoramic sliding sunroof/glass roof)

Model

222

except code 413 (Panoramic sliding sunroof/glass roof)

Shown on MODEL 222 except CODE 413 (Panoramic sliding roof) and except CODE Z07 (Top protection)

1

Center roof paneling

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

 Danger

Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust

Wear dust filter mask, safety glasses and protective gloves.
Use a suitable, grounded dust extraction system.

AS60.00-Z-0007-01N

Topical note

General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on battery

AH54.10-P-0001-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Note on working on aluminum components and vehicles

Model 222
except code 413 (Panoramic sliding sunroof/glass roof)

AH60.00-P-0034-01LF

Note on working on aluminum components and vehicles

Model 205.0/1
except code 413 (Panoramic sliding sunroof/glass roof)

AH60.00-P-0034-01LW

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in the vehicle with protective covers.

3

Remove roof armor plate.

Model 222
with code Z07 (B7 armoring on special protection version)
except code 413 (Panoramic sliding sunroof/glass roof)

4

Remove center roof paneling (1).

AR65.10-P-1000-02LF



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 Commercially available devices/tools
Body power jigsaw
Cutting wire

2-component adhesive repair kit, Betaforce 2850L

*BR00.45-Z-1154-02A

 Set of spacer blocks

*216589022300

5

Paint center roof paneling (1).

6

Prepare center roof paneling (1).

AR65.10-P-1000-03LF

 Observe processing specifications of adhesive.

2-component adhesive repair kit, Betaforce 2850L

*BR00.45-Z-1154-02A



Install

 Warning

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

7

Install center roof paneling (1).

AR65.10-P-1000-07LF

 Model 205.0/1
except code 413 (Panoramic sliding sunroof/glass roof)
Model 222
except code 413 (Panoramic sliding sunroof/glass roof)
except code Z07 (B7 armoring on special protection version)Nut, roof carrier mount

*BA65.10-P-1001-01C

 Model 222
with code Z07 (B7 armoring on special protection version)
except code 413 (Panoramic sliding sunroof/glass roof)Bolt, roof carrier mount

*BA65.10-P-1007-01C

Teroson MS 222

*BR00.45-Z-1157-02A

2-component adhesive repair kit, Betaforce 2850L

*BR00.45-Z-1154-02A

 Set of spacer blocks

*216589022300

8

Remove protective covers.

9

Install roof armor plate.

Model 222
with code Z07 (B7 armoring on special protection version)
except code 413 (Panoramic sliding sunroof/glass roof)

 Nut, front guard plate on roof frame to roof guard plate

*BA65.10-P-1002-01C

 Bolt, front guard plate on roof frame to roof guard plate

*BA65.10-P-1003-01C

 Bolt, rear guard plate on roof frame to roof guard plate

*BA65.10-P-1004-01C

 Bolt for roof guard plate bracket

*BA65.10-P-1006-01C

10

Clean repair area.

11

Install all detachable parts in area of repair point.

 Roof

Number

Designation

Model 205

Model 222
except code Z07 (B7 armoring on special protection version)

BA65.10-P-1001-01C

Nut, roof carrier mount

Nm

14

14

 Roof

Number

Designation

Model 222
with code Z07 (B7 armoring on special protection version)

BA65.10-P-1002-01C

Nut, front guard plate on roof frame to roof guard plate

M6

Nm

8

 Roof

Number

Designation

Model 222
with code Z07 (B7 armoring on special protection version)

BA65.10-P-1003-01C

Bolt, front guard plate on roof frame to roof guard plate

M8

Nm

23

 Roof

Number

Designation

Model 222
with code Z07 (B7 armoring on special protection version)

BA65.10-P-1004-01C

Bolt, rear guard plate on roof frame to roof guard plate

M8

Nm

23

 Roof

Number

Designation

Model 222
with code Z07 (B7 armoring on special protection version)

BA65.10-P-1006-01C

Bolt for roof guard plate bracket

M10

Nm

50

 Roof

Number

Designation

Model 222
with code Z07 (B7 armoring on special protection version)

BA65.10-P-1007-01C

Bolt, roof carrier mount

Nm

11

Repair materials

Number

Designation

Order number

BR00.45-Z-1154-02A

2-component adhesive repair kit, Betaforce 2850L

A 012 989 12 71

BR00.45-Z-1157-02A

Teroson MS 222

A 012 989 14 71