AR65.10-D-5760H | Remove/install rear section on center roof paneling | 1.7.11 |
MODEL 900, 906.6 /7 except CODE (D05) Super high roof
D65.10-1242-06
Illustrated on model 906.633
1 Roof paneling rear section
| Removing | ||
Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
| Measures for preventing damage to vehicles or components when performing electric welding work | ||
| General information on body repair | ||
1 | Remove center high-mounted stop lamp | ||
2 | Remove detachable parts in area to be repaired | ||
3 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket gotis://K_60-65_23.0 | |
4 | Remove roof paneling rear section (1) | ||
Spot weld milling cutter | |||
Round wire brush gotis://K_58.3_06.0 | |||
Weld-spot milling machine gotis://K_58.1_02.0 | |||
Drill (pneumatic) | |||
Straight grinder (pneumatic) | |||
Angle grinder (pneumatic) | |||
Body jig saw (pneumatic) gotis://K_58.1_01.0 | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Zinc dust paint suitable for spot welding | |||
5 | Prepare roof paneling rear section (1) for installation | ||
Round wire brush gotis://K_58.3_06.0 | |||
Drill (pneumatic) | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
6 | Install roof paneling rear section (1) | ||
Vice grip pliers (standard) gotis://K_58.3_04.2 | |||
Round wire brush gotis://K_58.3_06.0 | |||
Inverter - spot welder gotis://K_60-65_16.0 | |||
MIG-MAG inert gas welder gotis://K_60-65_17.1 | |||
Drill (pneumatic) | |||
Angle grinder (pneumatic) | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
7 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush gotis://K_58.3_06.0 | |
Drill (pneumatic) | |||
8 | Clean repair area | Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |
Danger! | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | |
9 | Prime repair area using primer filler | Use only primer filler approved by Daimler AG. | |
http://portal.aftersales.i.daimler.com | |||
10 | Carry out seam sealing after repairs | Supplement standard seals with sealant. | |
Danger! | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | |
11 | Paint repair areas and adjacent surfaces | Use only paints approved by Daimler AG. | |
http://portal.aftersales.i.daimler.com | |||
12 | Apply additional cavity preservation | ||
13 | Remove welding protection blankets | ||
14 | Install all detachable body components in area to be repaired | ||
15 | Install center high-mounted stop lamp |
Spot weld milling cutter
201 589 00 51 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |