Replace longitudinal member outer shell on entrance

AR63.30-P-1102LWE

Replace longitudinal member outer shell on entrance

03.12.2019

Model

213

Shown on model 213.0

1

Outer longitudinal member shell

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on battery

AH54.10-P-0001-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

General information on repair of vehicles with ultra-strength steels.

AH60.00-P-0024-01N

Notes on acoustic foam and structural foam in the vehicle

AH60.00-P-0039-01LWE

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area to be repaired

2

Cover all detachable parts remaining in vehicle with spark protection blanket

3

Partially remove side longitudinal member paneling

AR63.30-P-1040LWE

4

Set up straightening bench with straightening bench crossmembers and straightening tool set



000 588 01 23 00 Body straightening system

WS60.00-P-0023K

 Observe set-up plans provided.

5

Place vehicle on straightening bench and fasten

6

Remove longitudinal member outer shell (1)

AR63.30-P-1102-01LWE



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 Commercially available devices/tools
Round wire brush
Body power jigsaw
Spot weld milling machine
Drill bits and milling cutters for high-strength steels
Wet/dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

7

Prepare longitudinal member outer shell (1)

AR63.30-P-1102-02LWE

 Commercially available devices/tools
Round wire brush
Body power jigsaw
Spot weld milling machine
Drill bits and milling cutters for high-strength steels
Wet/dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

8

Install longitudinal member outer shell (1)

AR63.30-P-1102-03LWE



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Round wire brush
Drill bits and milling cutters for high-strength steels
Manual temporary fastener 6.35 mm
Blind rivet gun (minimum pull-off force 19 kN)
Wet/dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

*BR00.45-Z-1012-13A

9

Release vehicle from straightening bench, lift vehicle and remove straightening bench

10

Clean welds and sheet metal flanges

 Commercially available devices/tools
Round wire brush

11

Install side longitudinal member paneling

AR63.30-P-1040LWE

12

Install all detachable body components in area to be repaired

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1012-13A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

A 004 990 16 97

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71