1 | Expose spot welds on longitudinal member outer shell (1) and cut out (areas B and C). |
Cut out from inside (area C). |
2 | Mark separating point on longitudinal member outer shell (1) and cut (area A). |
Transfer separation point from vehicle. |
3 | Heat longitudinal member outer shell (1) in crosshatched areas. |
Cross-hatched areas are bonded with adhesive. |
4 | Remove section. |
P63.30-3130-06
P63.30-3131-09
5 | Grind mating surfaces on longitudinal member outer shell (1) down to bare metal in crosshatched areas . |
Sand down spot weld flanges to bare metal on both sides. |
6 | Remove grinding dust and drill chips. |
7 | Coat insides of spot weld flanges with zinc dust paint. |
Do not coat bonding surfaces with zinc dust paint (areas D). |
Observe pretreatment of bonding surfaces. |