Remove/install right B-pillar inner section

AR63.20-D-0004A

14.05.2019

Model	901.32/42/62, 902.32/42/62, 903.02/32/42, 904.32/42, 905.62
Model	903.62, 904.62
	with code ZU9 (National version for Mexico)

Remove/install right B-pillar inner section

1	Right B-pillar inner section

D63.20-0059-06

	Remove
 Warning	Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.	Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.	AS91.00-Z-0001-01D
Topical note	Notes on performing repair, body work and welding on vehicles with airbags and RTE units		AH91.00-P-0002-01M
Topical note	General information on body repair		AH60.00-N-0001-01A
1	Remove front passenger door		AR72.15-D-1051A
2	Remove 2nd door on right		AR72.15-D-1251A
3	Remove right rear outside door sill		AR63.30-D-0005A
4	Remove right B-pillar paneling		AR63.20-D-0001A
5	Remove detachable parts in repair area
6	Cover all detachable parts that remain in repair area
7	Cut off right B-pillar inner section (1)		AR63.20-D-0004-01A
			AR64.20-D-0002A
		 Cut spot welds
		 Spot weld milling cutter	*201589005100
	Install
8	Align, grind off connecting plates and coat with zinc dust paint	Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
9	Prepare right B-pillar inner section (1) for installation		AR63.20-D-0004-02A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
10	Weld in right B-pillar inner section (1)		AR63.20-D-0004-03A
	General notes on welding		AH60.00-N-0005-01A
11	Install right B-pillar paneling		AR63.20-D-0001A
12	Install right rear outside door sill		AR63.30-D-0005A
13	Grind off any residue welding material
14	Clean repair area and prime with MB primer filler
15	Supplement standard seals with MB body sealant		AR97.10-D-4000A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
16	Supplement standard underfloor protection with MB permanent underbody sealant
17	Paint repair area adjacent surfaces
18	Add cavity preserving agent
19	Install 2nd door on right		AR72.15-D-1251A
20	Install front passenger door		AR72.15-D-1051A
21	Reinstall all detachable parts removed

201 589 00 51 00

Spot weld milling cutter

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20

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