Shown: repairing of left wheel arch flaring |
1 | Wheel flange |
D62.20-0012-12
| Remove | ||
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
1 | Remove front-end paneling |
| |
Model 901.6, 902.6, 903.6, 904.6, 905, 690.6 | |||
2 | Remove other detachable parts in repair area | ||
3 | Cover all detachable parts that remain in the repair area | ||
4 | Separate wheel flange (1) | ||
Bore the spot welds | |||
Spot weld milling cutter | |||
5 | Align connecting plates, grind them off and coat them with zinc dust paint | The repair description is to be used in the same way for the right vehicle side | |
Zinc dust paint suitable for spot welding | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
6 | Prepare wheel flange (1) for installation | ||
7 | Fit wheel flange (1), align and clamp in place | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
8 | Weld in wheel flange (1) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
9 | Grind off any residue welding material | ||
10 | Vacuum out hollow cavities | | |
11 | Clean areas repaired and priming with MB primer filler | ||
12 | Supplement standard seals with MB body sealant | ||
Seam seal after repair | |||
13 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
14 | Paint repair area adjacent surfaces | ||
15 | Add cavity preserving agent | ||
16 | Install front-end paneling |
| |
Model 901.6, 902.6, 903.6, 904.6, 905.6, 690.6 | |||
17 | Reinstall all detachable parts removed |
201 589 00 51 00
Spot weld milling cutter