Repair and extension of cable sets

AR54.18-W-0105A

Repair and extension of cable sets

17.07.2013

MODEL

374, 375, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 958, 963, 964, 967, 970, 972, 974, 975, 976

Modification notes

12.04.2013

"Repair/lengthen cable with line cross-section larger than 16 mm2" added.

Operation step 3.3

15.04.2013

"Assessment of damage to wiring harnesses" added.

AH00.19-P-1000-05A

 Danger !

Risk of injury caused by burns to skin and eyes. Risk of poisoning caused by inhaling fumes when working with heat-shrinkable tubing.

Work in well ventilated rooms only. Wear safety glasses with side protection and protective gloves.

AS00.19-Z-0001-01A

 Danger !

Risk of explosion from explosive gas. Risk of poisoning and caustic burns from swallowing battery electrolyte. Risk of injury through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries

No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers.

AS54.10-Z-0001-01A



Notes on battery

AH54.10-P-0001-01A



Assessment of damage in wiring harnesses

AH00.19-P-1000-05A



Notes on repair and extension of cable sets

AH54.18-N-0001-01A

1

Disconnect ground line from battery

2

Determine repair type for cable and cable sets

3.1

Repair/extend cables

Line cross-section up to 4 mm2

AR54.18-W-0105-01A

 Electric hot-air blower for plastics

Terminal block for cable cross section up to 1.5 mm2

*BR00.45-Z-1001-12A

Terminal block for cable cross section up to 2.5 mm2

*BR00.45-Z-1002-12A

Terminal block for cable cross section up to 4.0 mm2

*BR00.45-Z-1003-12A

3.2

Repair/extend cables

Line cross-section 10 mm2 and 16 mm2

AR54.18-W-0105-01B

 Electric hot-air blower for plastics

Terminal block for cable cross-sections of 10 mm2 to 16 mm2

*BR00.45-Z-1004-12A

Brown electrical line 10 mm2 with receptacle, without insulating tubing, length 3000 mm

*BR00.45-Z-1005-12A

Brown electrical line 10 mm2 with receptacle, with insulating tubing, length 8500 mm

*BR00.45-Z-1006-12A

Red electrical line 10 mm2 with receptacle, without insulating tubing, length 3000 mm

*BR00.45-Z-1007-12A

Red electrical line 10 mm2 with receptacle, with insulating tubing, length 8500 mm

*BR00.45-Z-1008-12A

Brown electrical line 16 mm2 with receptacle, without insulating tubing, length 2500 mm

*BR00.45-Z-1009-12A

Brown electrical line 16 mm2 with receptacle, with insulating tubing, length 6500 mm

*BR00.45-Z-1010-12A

Red electrical line 16 mm2 with receptacle, without insulating tubing, length 2500 mm

*BR00.45-Z-1011-12A

Red electrical line 16 mm2 with receptacle, with insulating tubing, length 6500 mm

*BR00.45-Z-1012-12A

3.3

Repair/extend cables

Line cross section larger than 16 mm2

 No repair possible.

4

Connect ground lead to battery

5

Check electrical system for proper operation

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-12A

Terminal block for cable cross section up to 1.5 mm2

A 001 546 86 41

BR00.45-Z-1002-12A

Terminal block for cable cross section up to 2.5 mm2

A 001 546 96 41

BR00.45-Z-1003-12A

Terminal block for cable cross section up to 4.0 mm2

A 001 546 97 41

BR00.45-Z-1004-12A

Terminal block for cable cross sections of 10 mm2 to 16 mm2

A 051 545 07 28

BR00.45-Z-1005-12A

Brown electrical line 10 mm2 with receptacle, without insulating tubing, length 3000 mm

A 000 540 75 27

BR00.45-Z-1006-12A

Brown electrical line 10 mm2 with receptacle, with insulating tubing, length 8500 mm

A 000 540 76 27

BR00.45-Z-1007-12A

Red electrical line 10 mm2 with receptacle, without insulating tubing, length 3000 mm

A 000 540 77 27

BR00.45-Z-1008-12A

Red electrical line 10 mm2 with receptacle, with insulating tubing, length 8500 mm

A 000 540 78 27

BR00.45-Z-1009-12A

Brown electrical line 16 mm2 with receptacle, without insulating tubing, length 2500 mm

A 000 540 67 27

BR00.45-Z-1010-12A

Brown electrical line 16 mm2 with receptacle, with insulating tubing, length 6500 mm

A 000 540 68 27

BR00.45-Z-1011-12A

Red electrical line 16 mm2 with receptacle, without insulating tubing, length 2500 mm

A 000 540 69 27

BR00.45-Z-1012-12A

Red electrical line 16 mm2 with receptacle, with insulating tubing, length 6500 mm

A 000 540 70 27