Repair/extend cable set

AR54.18-W-0105-01A

Repair/extend cable set

Line cross-section up to 4 mm2

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-12A

Terminal block for cable cross section up to 1.5 mm2

A 001 546 86 41

BR00.45-Z-1002-12A

Terminal block for cable cross section up to 2.5 mm2

A 001 546 96 41

BR00.45-Z-1003-12A

Terminal block for cable cross section up to 4.0 mm2

A 001 546 97 41

1

Cut installed cable set at a point that is easily accessible.

2

Shorten extension cable set to required length.

 The cut must be made at a point that is not subject to vibration. Always cut the individual cables of a separation point offset to each other.

3

Cut heat-shrinkable tube (4) to required length and slide over one end of cable set (1).

 The unshrunk heat-shrinkable tube (4) must fit over the connecting points fitted with crimp-type connectors.

4

Strip 7.5 mm of insulation off wire ends.

5

Connect wire ends to appropriate crimp-type connector (5). To do this, pinch the crimp-type connector (5) at the points (8) using suitable pliers.

6

Heat the crimp-type connector (5) with an electric hot-air blower for plastics (6).

 Heat the crimp-type connector (5) until the insulating sleeve shrinks and the adhesive is discharged from the ends.

7

Slide heat-shrinkable tube (4) over connecting point and heat using an electric hot-air blower for plastics (6).