AR54.18-P-0100GF | Repairing wiring harness | 15.7.99 |
MODEL 168.031 ## up to 180747 with ENGINE 166.940
Engine wiring harness at body side
MODEL 168.033 ## up to 180747 with ENGINE 166.960
Engine wiring harness at body side
P54.18-2518-06
| Disassembling | ||
1 | Open clips attaching wiring harness at firewall | ||
2 | Expose branch for socket of engine wiring harness at body side at ECM control module (N3/5) as far as the undamaged area (A, B) | ||
3 | Cut open insulation of engine wiring harness at body side as far as the undamaged area (A, B) | Depending on damaged cable on left (B) or right (A) at firewall | |
4 | Expose damaged individual cables | ||
5 | Remove contacts of the damaged cables from the socket at ECM control module (N3/5) | ||
Release tool for SPT/JPT contacts | |||
| Wiring diagram of fuel injection and ignition system | ||
| Wiring diagram of fuel injection and ignition system | ||
Danger! | Risk of injury to eyes and skin from handling hot or glowing objects | Wear protective gloves, protective clothing and, if necessary, eye protection. | |
Danger! | Risk of injury from burns to skin and eyes. Risk of poisoning from inhaling fuel vapors when working with shrink-fitted sheathing. | Carry out work only in well ventilated areas. Wear eye protection with side protection and protective gloves. | |
6 | Repair wiring harness using soldered terminal sleeves | ||
Hot air gun | |||
7 | Carry out operational check after repairs | ||
Electrical connection set | |||
| Assembling | ||
8 | Insulate area of fabric insulation cut open with fabric insulating tape | ||
9 | Fix cables at socket of ECM control module (N3/5) with cable straps | ||
10 | Attach engine wiring harness at body side at ECM control module (N3/5) |
220 589 00 99 00
Electrical connection set
Release tool for SPT/JPT contacts
210 589 02 33 00
Commercially available tools