Caution | Risk of injury caused by burns to skin and eyes. Risk of poisoning caused by inhaling fumes when working with heat-shrinkable tubing. | Work in well ventilated rooms only. Wear safety glasses with side protection and protective gloves. | |
Danger | Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | |
1 | Disconnect battery ground cable | ||
Topical note | Notes on battery | ||
2 | Determine the type of repair for the cable and harness | ||
| |||
Indications on the repair and extension of the cable set | |||
3.1 | Repair/extend the cable | Wire cross-section: up to 4 mm2. | |
Grip tongs | |||
Terminal block for cable cross section up to 1.5 mm2 | |||
Terminal block for cable cross section up to 2.5 mm2 | |||
Terminal block for cable cross section up to 4.0 mm2 | |||
3.2 | Repair/extend the cable | Wire cross-section: 10 mm2 and 16 mm2 | |
Hot air blower | |||
Terminal block for cable cross-sections of 10 mm2 to 16 mm2 | |||
Brown electrical line 10 mm2 with receptacle, without insulating tubing, length 3000 mm | |||
Brown electrical line 10 mm2 with receptacle, with insulating tubing, length 8500 mm | |||
Red electrical line 10 mm2 with receptacle, without insulating tubing, length 3000 mm | |||
Red electrical line 10 mm2 with receptacle, with insulating tubing, length 8500 mm | |||
Brown electrical line 16 mm2 with receptacle, without insulating tubing, length 2500 mm | |||
Brown electrical line 16 mm2 with receptacle, with insulating tubing, length 6500 mm | |||
Red electrical line 16 mm2 with receptacle, without insulating tubing, length 2500 mm | |||
Red electrical line 16 mm2 with receptacle, with insulating tubing, length 6500 mm | |||
Danger | Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | |
4 | Connect ground cable to battery | ||
Topical note | Notes on battery | ||
5 | Check the operation of the electrical installation |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1001-12A | Terminal block for cable cross section up to 1.5 mm2 | A 001 546 86 41 |
BR00.45-Z-1002-12A | Terminal block for cable cross section up to 2.5 mm2 | A 001 546 96 41 |
BR00.45-Z-1003-12A | Terminal block for cable cross section up to 4.0 mm2 | A 001 546 97 41 |
BR00.45-Z-1004-12A | Terminal block for cable cross-sections of 10 mm2 to 16 mm2 | A 051 545 07 28 |
BR00.45-Z-1005-12A | Brown electrical line 10 mm2 with receptacle, without insulating tubing, length 3000 mm | A 000 540 75 27 |
BR00.45-Z-1006-12A | Brown electrical line 10 mm2 with receptacle, with insulating tubing, length 8500 mm | A 000 540 76 27 |
BR00.45-Z-1007-12A | Red electrical line 10 mm2 with receptacle, without insulating tubing, length 3000 mm | A 000 540 77 27 |
BR00.45-Z-1008-12A | Red electrical line 10 mm2 with receptacle, with insulating tubing, length 8500 mm | A 000 540 78 27 |
BR00.45-Z-1009-12A | Brown electrical line 16 mm2 with receptacle, without insulating tubing, length 2500 mm | A 000 540 67 27 |
BR00.45-Z-1010-12A | Brown electrical line 16 mm2 with receptacle, with insulating tubing, length 6500 mm | A 000 540 68 27 |
BR00.45-Z-1011-12A | Red electrical line 16 mm2 with receptacle, without insulating tubing, length 2500 mm | A 000 540 69 27 |
BR00.45-Z-1012-12A | Red electrical line 16 mm2 with receptacle, with insulating tubing, length 6500 mm | A 000 540 70 27 |