AR49.10-P-7000C | Removing and installing complete exhaust system | 5.9.95 |
ENGINE 602.982 in MODEL 210.017
ENGINE 606.962 in MODEL 210.025
P49.10-2013-09
Modification notes
5.11.96 | Engine 606.962, flange connection of front exhaust pipe included for the first time | ||
15.2.98 | Disk spring element at front catalytic converter and additional supporting panel at rear muffler |
Fig. item, etc. | Work instructions | ||
| Flange connection of turbocharger or front exhaust pipe, respectively | ||
| |||
| Flange connection of front exhaust pipe or exhaust pipe with TWC | Removal: Use pipe pliers to press together disk springs (a, b) and press off metal tongue with screwdriver. Installation: Use pipe pliers to press together disk springs (a, b) until metal tongue locks in place. | |
| Exhaust system modified, disk spring element fitted to front catalytic converter and additional supporting panel to rear muffler | Engine 602.982 in model 210 | |
8/2 | Nuts of exhaust bracket to threaded plate of front exhaust pipe | replace | |
| |||
107/2 | Tensioning clip | ||
| |||
| Hooked wrench for rubber bush |
Turbocharger
Number | Designation | Engine 602.982 | Engine 606.961/ | |
BA09.40-P-1001-01A | Bolt of flange connection of turbocharger / front exhaust pipe | Nm | 20 | – |
BA09.40-P-1003-01A | Tensioning clip of turbocharger / front exhaust pipe | Nm | – | 25 |
Exhaust system
Number | Designation | Engine 602.982 | Engine 604, 605, 606 except 606.964 | |
BA49.10-P-1001-01B | Nut of exhaust bracket to threaded plate of front exhaust pipe | Nm | 20 | 20 |
Commercially available tools