ar4760p0032rfw

Remove/install hose line from shutoff valve of pressure regulating unit to fuel heat exchanger

ประเภท ar · หัวข้อ 47.60 · เวอร์ชัน 0100 · 2019-01-02

ใช้กับ: Engine 780 in model 253.992/993

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ตำแหน่ง

กลุ่มฟังก์ชัน 1 Engine › 47 Fuel system, powertrain energy supply › 47.60 F-Cell tank system — ซีรีส์ 253 (รุ่น 992, 993)

EinPAS 16 Fuel/power supply to engine › 16.10 Fuel supply › 16.10.13 Line/hose/valve — ซีรีส์ 253 (รุ่น 992, 993)

ใช้กับเครื่องยนต์/เกียร์ด้วย: 780 ***

AR47.60-P-0032RFW

Remove/install hose line from shutoff valve of pressure regulating unit to fuel heat exchanger

06.12.2018

Engine

780 in model 253.992/993

Remove/install hose line from shutoff valve of pressure regulating unit to fuel 
	heat exchanger

P47.60-A018-09

1

Hose line from shutoff valve of pressure regulating unit to fuel heat exchanger

3

Upper coupling

2

Lower coupling

4

Rear engine support

Remove/install hose line from shutoff valve of pressure regulating unit to fuel 
	heat exchanger

P47.60-A019-09

Shown without vehicle for a better overview

1

Hose line from shutoff valve of pressure regulating unit to fuel heat exchanger

4

Rear engine support

2

Lower coupling

5

Retaining clips

3

Upper coupling

6

Line bracket

Remove/install hose line from shutoff valve of pressure regulating unit to fuel 
	heat exchanger

S7

High-voltage disconnect device

P54.10-4350-10

Remove/install hose line from shutoff valve of pressure regulating unit to fuel 
	heat exchanger

P54.10-4110-09

Danger

Risk of explosion caused by escaping hydrogen or overheating of the fuel tanks when working on the hydrogen system. Risk of frostbite to body parts caused by escaping gas and by touching component parts carrying gas when emptying fuel tanks. Risk of asphyxiation caused by inhalation of air diluted by hydrogen. Risk of burn injuries by coming into contact with an invisible pale blue hydrogen flame.

AS00.00-Z-0030-01B

Topical note

Notes on fuel cell system

AH00.00-P-0022-01RFW

Notes on safety-relevant components

AH00.00-Z-0019-01A

Remove/install

1

Release pressure in fuel cell system with vehicle diagnosis system.

AR06.00-P-1001RFW

2

Manually release the pressure in the fuel cell system.

If the diagnosis-based pressure release cannot be performed.

AR06.00-P-1000RFW

3

Ensure that the requirements for driving into the workshop are fulfilled.

Topical note

Requirements for driving into the workshop

AH00.00-P-0021-01RFW

4

Print out "tank system, fuel cell, form event log," fill out, and attach to the vehicle somewhere clearly visible.

Tank system event log, fuel cell, form

OF00.00-P-3000-21RFW

5

Activate high-voltage disconnect device (S7), as shown in picture sequence (A, B, C), and lock it with a shackle-type lock.

Installation:
Carefully connect high-voltage disconnect device (S7), as show in picture sequence (D, E, F).
Otherwise the high-voltage disconnect device (S7) will be damaged.

For the electrical interruption of the tank components.

Keep the key for the shackle-type lock of the high-voltage disconnect device (S7) in a separate location accessible to authorized personnel only.

Installation: Check high-voltage disconnect device (S7) for damage.

If damage is present,

Remove contacts from coupling housing of high-voltage disconnect device (S7) and replace high-voltage disconnect device (S7).

Remove/install contacts from coupling housing of high-voltage disconnect device.

AR00.19-P-0120-31A

New passenger car wiring harness repair kit

*220589049900

Unlocker with ejector MLK 1.2_plug

*220589019925

Wiring harness repair kit, basic

*000589139900

6

Remove transmission tunnel underfloor paneling, and underfloor paneling in center left and center right.

AR61.30-P-1001RFW

Installation: Do not install the underfloor paneling until after the leak test.

7

Open lower coupling (2).

8

Remove the line bracket (6) from engine support at rear (4).

9

Unclip the retaining clips (5) from engine support at rear (4).

Clip remover

*452589016300

10

Open upper coupling (3)

11

Remove hose line from shutoff valve of pressure regulating unit to fuel heat exchanger downwards.

Check O-rings and hose line from the shutoff valve of the pressure regulating unit to the fuel heat exchanger (1) for damage.

If damage is present,

Replace the hose line from shutoff valve of pressure regulating unit to fuel heat exchanger (1).

12

Seal open lines and connections.

Set of protective caps

*001589009100

Record plug

*129589009100

13

Install in the reverse order.

Check

14

Perform fuel system leak test.

AR47.60-P-0001RFW

Remove/install hose line from shutoff valve of pressure regulating unit to fuel 
	heat exchanger
Remove/install hose line from shutoff valve of pressure regulating unit to fuel 
	heat exchanger
Remove/install hose line from shutoff valve of pressure regulating unit to fuel 
	heat exchanger
Remove/install hose line from shutoff valve of pressure regulating unit to fuel 
	heat exchanger

220 589 01 99 25

Unlocker with ejector MLK 1.2_plug

220 589 04 99 00

New passenger car wiring harness repair kit

001 589 00 91 00

Set of protective caps

000 589 13 99 00

Wiring harness repair kit, basic

Remove/install hose line from shutoff valve of pressure regulating unit to fuel 
	heat exchanger
Remove/install hose line from shutoff valve of pressure regulating unit to fuel 
	heat exchanger

452 589 01 63 00

Clip remover

129 589 00 91 00

Record plug

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