ar4310p0350ew

Remove/install brake booster

ประเภท ar · หัวข้อ 43.10 · เวอร์ชัน 0301 · 2010-11-10

ใช้กับ: MODEL 212, 218

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กลุ่มฟังก์ชัน 2 Chassis › 43 Brakes - pneumatic system and auxiliary brakes › 43.10 Pneumatic brake unit — ซีรีส์ 212 · ซีรีส์ 218

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.30 Master brake cylinder/container/brake booster — ซีรีส์ 212 · ซีรีส์ 218

AR43.10-P-0350EW

Remove/install brake booster

27.10.10

MODEL 212, 218

Remove/install brake booster

P43.10-2112-06

3 Strut

4 Brake fluid expansion reservoir

5 Electrical connector

6 Feed hose

11 Nut

12 Rubber boot

13 Rubber seal

15 Vacuum line

16 Master brake cylinder

17 Security bolt

18 Clevis

A7/7 BAS brake booster

S11 Brake fluid level switch

Modification notes

10.8.10

Value changed: Nut for strut to suspension strut tower

*BA62.30-P-1006-02G

11.8.10

"Perform brake test on test bench" reference changed

Test sequence augmented/revised

Remove/install

Danger!

Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes.

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Brake fluid notes

AH42.50-P-0001-01A

1

Push down brake pedal several times

Until the vacuum in the BAS brake booster (A7/7) has been reduced.

2

Open engine hood

Model 218

Model 212

AR88.40-P-1000EW

3

Remove strut (3)

*BA62.30-P-1006-02G

4

Disconnect electrical connector (5)

5

Pull vacuum line (15) out of BAS brake booster (A7/7) and place to one side

6

Remove brake lines on master brake cylinder (16)

AR42.10-P-0300EW

7

Pull feed hose (6) for clutch master cylinder off brake fluid expansion reservoir (4)

Only in case of vehicles with manual transmission.

AR25.20-P-0100-01V

Seal feed hose (6).

Set of stop plugs

*129589009100

8

Remove left cover below dashboard

9

Detach electrical connector from mechanical brake light switch

10

Remove cover above pedal assembly

If necessary.

11

Unscrew safety bolt (17) and remove brake pedal from clevis (18)

Installation: Locking bolt (17) has to be replaced.

*BA43.10-P-1002-01J

12

Unscrew nuts (11) from BAS brake booster (A7/7)

*BA43.10-P-1001-01J

13

Remove water collector over wiper system

Only remove left wiper arm and lift up water collector in area of brake booster (A7/7) upwards off the seal strip of the windshield

AR82.30-P-6400CW

14

Remove brake booster (A7/7)

Do not deform brake lines.

Do not damage the rubber boot (12) when removing and installing BAS brake booster (A7/7).

When removing the BAS brake booster (A7/7), carefully push the brake lines to one side.

15

Remove master brake cylinder (16)

When replacing the BAS brake booster (A7/7).

AR42.10-P-0300EW

16

Remove rubber seal (13)

When replacing the BAS brake booster (A7/7).

17

Install in the reverse order

18

Carry out brake test on the test stand

AP42.00-P-4290BA

Pneumatic brake booster

Number

Designation

Model
212

Model
218

BA43.10-P-1001-01J

Nut, brake booster carrier to front end

Nm

20

20

BA43.10-P-1002-01J

Brake booster to brake pedal

Nm

20

20

Front end assembly with front reinforcement

Number

Designation

Model
212

Model
218

BA62.30-P-1006-02G

Nut, strut to suspension strut tower

Nm

30

30

Remove/install brake booster

Set of stop plugs

129 589 00 91 00

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