ar4210p1710mfa

Remove/check/install rear axle brake pads

ประเภท ar · หัวข้อ 42.10 · เวอร์ชัน 0104 · 2020-03-12

ใช้กับ: Model 118, 177, 247

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กลุ่มฟังก์ชัน 2 Chassis › 42 Brakes - hydraulic and mechanical systems › 42.10 Service brake — ซีรีส์ 118 · ซีรีส์ 177 · ซีรีส์ 247

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.42 Service brake, rear — ซีรีส์ 118 · ซีรีส์ 177 · ซีรีส์ 247

AR42.10-P-1710MFA

Remove/check/install rear axle brake pads

06.03.2020

Model

118, 177, 247

Remove/check/install rear axle brake pads

P42.10-3256-09

Shown on model 177.0

1

Brake linings

5

Brake hose

2

Screw

6

Bracket

3

Brake caliper

7

Electric line

4

Caliper support

8

Spring steel sheets

Remove/check/install rear axle brake pads

01

Pusher tool

3

Brake caliper

13

Dust boot

P42.10-2868-11

Warning

Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.

No parts of the body or limbs should be within the operating area of mechanical components when moving components.

AS00.00-Z-0009-01A

Caution

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on repairs to brake system

AH42.00-P-0003-01A

Topical note

Brake fluid notes

AH42.50-P-0001-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Notes on handling, transport and storage of composite brake disks

AH42.10-P-9406-12LF

Notes on safety-relevant components

AH00.00-Z-0019-01A

Remove/install

1

Move brakepads (1) of rear axle into assembly position.

AR42.10-P-1710-02MFA


Do not depress the service brake during "Move to assembly position".
Otherwise, the spindle in the brake caliper (3) can be damaged.

2

Switch off ignition and store transmitter key outside of transmitter range (min. 2 m).

3

Remove cover above brake fluid expansion reservoir.

4

Clean area around cap on brake fluid expansion reservoir.

Assembly cleaner

*BR00.45-Z-1028-04A

5

Unscrew cap on brake fluid expansion reservoir and extract some brake fluid.

This prevents the expansion reservoir overflowing when the brake piston is pushed back.

6

Remove rear wheel and tire assemblies.

AR40.10-P-1102MFA

7

Unclip electric line (7) from holder (6).

8

Remove bolts (2) .

Bolt, guide pin to brake caliper

*BA42.10-P-1002-12X

9

Remove brake caliper (3) from brake caliper support (4) and fasten brake caliper (3) to vehicle in unstressed condition to relieve brake hose  (5) and electric line (7).


Do not subject the brake hose (5) and electric line (7) to tension and do not crush or kink them.
Otherwise the brake hose  (5) and electric line (7) will be damaged.

Do not disconnect electrical connector from left electric parking brake actuator motor (M76/1) or right electric parking brake actuator motor (M76/2).

Do not remove brake hose (5).

10

Remove brakepads (1) from brake caliper support (4).

Installation: Only brakepads (1) approved by Mercedes-Benz may be installed, and only as complete sets.

Installation: No brake pastes or lubricants may be applied to the brakepads (1).

11

Remove spring steel sheets (8) from brake caliper support (4).

If the spring steel sheets (8) are damaged.

Replace spring steel sheets (8) in sets.

Check

12

Check brakepad (1) for wear and condition.

Model 247

AP42.10-P-4252MFB

Model 177

AP42.10-P-4252MFA

Model 118

AP42.10-P-4252CLA

If a problem is detected,

Replace brake linings (1) in sets.

13

Check brake disks for wear and condition.

AP42.10-P-4256EW

Only brake disks approved by Mercedes-Benz may be installed.

If damage or too much wear is detected.

Replace brake disks in sets.


AR42.10-P-0220MFA

14

Check brake caliper (3) with detachable parts for damage.

If damage is detected,

Replace corresponding components.


AR42.10-P-0080MFA

15

Check brake caliper support (4) and sliding bolts for damage and ease of movement.

If a problem is detected,

Replace corresponding components.


AR42.10-P-0080MFA

Clean

16

Clean contact surfaces of brakepads (1) on brake caliper (3) and on brake caliper support (4).


Do not use sharp-edged or pointed objects.
Otherwise, the dust boot (13), the brake caliper (3) or the brake caliper support (4) may be damaged.

Remove adhesive residue on contact surfaces of brake caliper (3) completely.

Assembly cleaner

*BR00.45-Z-1028-04A

17

Press back brake piston using pusher tool (01).

If removed brake caliper  (3) is reinstalled.

Resetting device

*000589524300

If the brake piston is sluggish.

Replace brake caliper (3).


AR42.10-P-0080MFA

18

Install in the reverse order.

Concluding tasks

Danger

Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work.

Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system.

AS42.50-Z-0002-01A

19

Operate brake pedal several times until the brakepads (1) make contact with the brake disks.

Firm resistance should be noticeable at the brake pedal.

20

Check fluid level in brake fluid expansion reservoir and correct if necessary.

AP42.10-P-4210D

Danger

Risk of death caused by limbs being caught or crushed by rotating parts when performing tests on the brake test stand

Never leave the vehicle unattended on the rollers except in an emergency. Ensure that no one is under the vehicle or near rotating parts during testing. In case of emergency, use the EMERGENCY OFF switch to shut down test stand.

AS42.00-Z-0001-01A

21

Perform brake test on test stand.

AP42.00-P-4290BA

Rear axle brake caliper

Number

Designation

Model 118
with code U54 (Compound-link axle)

Model 118
with code U55 (Multi-link axle)

BA42.10-P-1002-12X

Bolt, guide pin to brake caliper

M8

Nm

30

30

Rear axle brake caliper

Number

Designation

Model 177
with code U54 (Compound-link axle)

Model 177
with code U55 (Multi-link axle)

BA42.10-P-1002-12X

Bolt, guide pin to brake caliper

M8

Nm

30

30

Rear axle brake caliper

Number

Designation

Model 247
with code U54 (Compound-link axle)

Model 247
with code U55 (Multi-link axle)

BA42.10-P-1002-12X

Bolt, guide pin to brake caliper

M8

Nm

30

30

Remove/check/install rear axle brake pads

000 589 52 43 00

Resetting device

Repair materials

Number

Designation

Order number

BR00.45-Z-1028-04A

Assembly cleaner

A 000 986 56 01

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