Remove/install rear wheel hub

AR35.20-D-0310B

20.10.09

REAR AXLE 741.130 in MODEL XD4, XD5, YD4, YD5

REAR AXLE 741.130 in MODEL 904.61 /66 with CODE (ZU7) National version for Canada

REAR AXLE 741.130 in MODEL 904.61 /66 with CODE (ZU8) National version for USA

REAR AXLE 741.130 in MODEL 904.61 /62 /66 with CODE (ZU9) National version for Mexico

D35.20-1103-06

1 ABS sensor ring

2 Sealing ring

3 Wheel bearing

4 Collar bolt

5 Brake caliper

6 Wheel hub

7 Wheel bearing

8 Thrust plate

9 Inner slotted nut

10 Locking plate

11 Outer slotted nut

12 Rear axle shaft

13 Collar nut

14 Thumbwheel

Modification notes

22.1.09

Multipurpose grease A 001 989 28 51 10 deleted, replaced by

MB multipurpose grease A 001 989 34 51 11

Step 8

AR35.20-D-0310-04A

22.1.09

Multipurpose grease A 001 989 28 51 10 deleted, replaced by

MB multipurpose grease A 001 989 34 51 11

Operation step 8, 11

	Removing
1	Take off wheels of rear axle		AR40.10-D-1100A
2	Unscrew brake caliper (5) with brake caliper support	 Use welding wire to tie brake caliper (5) onto wheel well.
3	Remove rear-axle shaft (12)		AR35.30-D-0620B
4	Push back brake shoes of parking brake at adjusting wheel (14) (arrow)
5	Take off wheel hub (6)		AR35.20-D-0310-04A
6	Pull ABS sensor ring (1), seal (2) and wheel bearing (3) out of wheel hub	 Place small wooden blocks under the support arms of the puller  for height compensation.
			*000589343300
			*000589683300
	Install
7	Inspect thrust ring, replace if necessary	 Do not confuse the thrust rings for the right and left sides because they feature an oil slinger which directs the oil back over the lip of the shaft seal. Leakages would be certain to occur if incorrectly installed.	AR35.20-D-0310-05A
		To prevent confusion, the thrust ring for the right side is color coded in the chamfer.
8	Insert wheel bearing (3)	 Thoroughly grease wheel bearing (3) beforehand.
		MB multipurpose grease	*BR00.45-Z-1017-06A
9	Coat outer circumference of new seal (2) with sealant and drive into place	 Check sealing surface of wheel hub for damage and reface if necessary.
		 Do not coat sealing rings with partially rubber-coated sealing surfaces with sealant.
		 Drive sealing ring internally into wheel hub, flush to max. 3 mm.
			*389589021500
		Sealant	*BR00.45-Z-1017-01A
10	Insert ABS sensor ring (1)	 Coat contact surface with sealant and drive into place up to stop using plastic hammer.
		Sealant	*BR00.45-Z-1017-01A
11	Fit on wheel hub (6)	 Thoroughly grease wheel bearing (7) prior to installation.	AR35.20-D-0310-04A
			*BA35.20-N-1001-06C
			*BA35.20-N-1002-06C
		MB multipurpose grease	*BR00.45-Z-1017-06A
12	Check and adjust wheel bearing play		AR35.20-D-0310-06A
			*BE35.20-N-1001-02B
			*BA35.20-N-1002-06C
			*001589532100
			*363589022100
			*309589010700
13	Install rear axle shaft (12).		AR35.30-D-0620B
14	Mount brake caliper (5) with brake caliper support		*BA42.10-N-1001-12A
15	Adjust parking brake		AR42.20-D-0540C
16	Fit wheels on rear axle		AR40.10-D-1100A

Test values for wheel hub

Number	Designation		Rear axle 741.130/131/171, 741.52/53


BE35.20-N-1001-02B	Play of wheel bearings in wheel hub	mm	0.02...0.04

 Hub

Number	Designation		Rear axle 741.130/131/171, 741.52/53


BA35.20-N-1001-06C	Inside wheel hub slotted nut to axle tube	Nm	300
BA35.20-N-1002-06C	Outer slotted nut, wheel hub to rear axle tube	Nm	250

 Rear axle brake caliper

Number	Designation				Model 904	Model XD4/XD5/ YD4/YD5


BA42.10-N-1001-12A	Bolt, brake caliper support to rear axle tube	M121.5		Nm	-	-
		M141.5	Stage 1	Nm	170	170
			Stage 2	°	-	-
		M161.5	Stage 1	Nm	-	-
			Stage 2	°	-	-

309 589 01 07 00

389 589 02 15 00

001 589 53 21 00

363 589 02 21 00

Claw-type wrench

Dial indicator holder

Dial indicator

Drift

000 589 34 33 00

000 589 68 33 00

Internal puller

Counter stay

Repair materials

Number	Designation	Order number
BR00.45-Z-1017-01A	SV flame starting system sealant replaced by: A001 989 25 20	A 000 989 54 20
BR00.45-Z-1017-06A	MB multipurpose grease	A 001 989 34 51 11

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