1 | Piston |
2 | Drift |
3 | Retaining ring |
4 | Washer |
5 | Planetary gear set |
P28.50-2229-12
Caution | Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Warning | Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | |
| Disassemble | ||
1 | Disassemble transfer case | ||
2 | Position planetary gear set (5) on press | ||
3 | Place drift (2) centrally on planetary gear set (5) | Drift | |
4 | Align planetary gear set (5) centrally under piston (1) using centered drift (2) | Drift | |
5 | Apply pressure to drift (2) until retaining ring (3) can be removed | Drift | |
6 | Remove retaining ring (3) from planetary gear set (5) | ||
7 | Mark installation position on retaining ring (3) | ||
8 | Release pressure on press | ||
9 | Remove drift (2) and retaining ring (3) | Drift | |
10 | Remove washer (4) from planetary gear set (5) | ||
11 | Mark installation position on washer (4) | ||
12 | Remove clutch plates and intermediate plates from planetary gear set (5) | ||
| Assemble | ||
13 | Install new clutch plates and new intermediate plates in planetary gear set (5) | ||
14 | Install washer (4) in planetary gear set (5) | Pay attention to installation position. | |
15 | Place drift (2) centrally on planetary gear set (5) | Drift | |
16 | Align planetary gear set (5) centrally under piston (1) using centered drift (2) | Drift | |
17 | Place retaining ring (3) loosely on planetary gear set (5) | Pay attention to installation position. | |
18 | Apply pressure to drift (2) until retaining ring (3) can be installed | Drift | |
19 | Install retaining ring (3) | Pay attention to installation position. | |
20 | Release pressure on press | ||
21 | Remove drift (2) | Drift | |
22 | Remove planetary gear set (5) from press | ||
23 | Assemble transfer case |
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Drift