Remove/install oil lines of oil cooling for automatic transmission

AR27.55-S-0600SE

16.8.10

TRANSMISSION 722.6 in MODEL 639 with ENGINE 642

Remove/install oil lines of oil cooling for automatic transmission

S27.55-4503-06

1 Return flow pipe

2 Clamp

4 Feed line

S27.55-4504-06

1 Return flow pipe

2 Clamp

3 Screw

4 Feed line

Modification notes

1.7.10

Method extended

Operation steps 1, 5, 6, 7, 8

 	Remove/install
Danger!	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
1	Disconnect battery ground line		AR54.10-S-0003S
2	Remove air filter housing		AR09.10-S-1150SE
3	Detach return line (1) to automatic transmission fluid cooler	 Installation: Replace clip (2).
		 Set of stop plugs	*129589009100
4	Remove bolt (3)
5	Remove fan	 Remove fan wheel and place into fan shroud.	AR20.40-S-5614SE
6	Remove front engine cover		AR01.10-S-2405SE
7	Remove engine mount bolts		*BA22.10-N-1001-01O
8	Put on engine support clamp	 Lift engine slightly only to avoid causing damage.	AR33.10-S-0100-01S
		 Installation: The anti-twist lock on the engine mount must be seated in cutout on the engine mount.
			*BA01.20-N-1003-01O
			*BA62.30-N-1006-01A
		 Engine hoist	*639589006100
		 Strut	*639589016300
		 Strut	*906589036100
9	Remove bottom engine compartment paneling	Only on model 639.7/8 as of vehicle identification number (VIN) 055347	AR61.20-S-1105S
10	Detach feed line (4) to automatic transmission fluid cooler	 To this end unclip the feed line (4) at the bottom on the fan shroud and remove the clamp (2).
		 Installation: Replace clip (2).
		 Set of stop plugs	*129589009100
11	Detach return line (1) and feed line (4) to the automatic transmission and the oil pan	 Installation: Replace clips (2).
			*BA01.45-N-1012-01R
		 Set of stop plugs	*129589009100
12	Remove return line (1) and feed line (4) to the rear	 Installation: Make sure that the return line (1) and feed line (4) are routed free of tension.
13	Install in the reverse order
	Checking
14	Inspect ATF level in automatic transmission, adjust to correct level if necessary		AR27.00-S-0101S

 Crankcase ventilation, cylinder head cover

Number	Designation			Engine 642


BA01.20-N-1003-01O	Bolt, bracket to cylinder head	M612	Nm	9

 Oil pan

Number	Designation			Engine 642 in model 639


BA01.45-N-1012-01R	Bolt, oil line bracket to oil pan	M6	Nm	11

 Engine mounts, engine supports

Number	Designation		Engine 642 in model 639


BA22.10-N-1001-01O	Bolt connecting front engine mount to engine support	Nm	58

 Crossmember and front reinforcement

Number	Designation			Model 636, 639


BA62.30-N-1006-01A	Bolt, frame to front module reinforcement	M8	Nm	25

639 589 01 63 00

Strut

Engine lifting fixture

Set of stop plugs

639 589 00 61 00

906 589 03 61 00

129 589 00 91 00

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