AR27.50-P-0760GC | Remove/install gear sets | 9.2.98 |
TRANSMISSION 722.700 in MODEL 168.031 /032 /033 /131 /132 /133
TRANSMISSION 722.701 in MODEL 168.006 /007 /008 /009 /109
TRANSMISSION 722.702 in MODEL 168.035 /135
TRANSMISSION 722.750 /751 in MODEL 414.700
P27.50-2031-06
3 Countershaft
4 Output shaft
5 Drive shaft
7 3rd gear wheel
8 3rd gear multiplate clutch
9 4th gear multiplate clutch
10 4th gear wheel
11 5th gear wheel drive pinion
12 5th gear wheel
13 5th gear multiplate clutch
14 Differential drive gear
15 1st gear wheel
16 1st gear multiplate clutch
17 Reverse gear wheel
18 Reverse gear multiplate clutch
19 2nd gear wheel
20 2nd gear multiplate clutch
21 Teflon rings
22 Teflon ring
P27.50-2002-06
1 Positioning device
1a Threaded rods
1b Positioning slides
1c Holder for reverse idler shaft
1d Holder for countershaft
1e Holder for output shaft
1f Holder for input shaft
2 Torque converter housing:
3 Countershaft
4 Output shaft
5 Drive shaft
6 Reverse idler shaft gear
7 Output shaft roller bearing
8 Reverse idler shaft roller bearing
A Distance from input shaft splines to holder for torque converter
| Remove | ||
1 | Remove transmission housing from torque converter casing | ||
2 | Remove / install differential | ||
3 | Mount positioning device (1) on transmission shafts | | |
4 | Fasten positioning device (1) on torque converter housing (2) with threaded rods (1a) | ||
5 | Detach torque converter housing (2) from assembly stand and clamp positioning device (1) in a vise | ||
6 | Unscrew threaded rods (1a) and remove torque converter housing (2) | ||
7 | Push positioning slides (1b) apart in direction of arrows | ||
8 | Remove transmission shafts with gear sets | ||
| Install | ||
9 | Fill grooves in input shaft (5) and countershaft (3) with grease and insert teflon rings (21) in grooves | ||
10 | Fill groove in output shaft (4) with grease and insert teflon ring (22) | ||
11 | Place gear wheel (6) with roller bearing (8) in support plate of positioning device | ||
12 | Place transmission shafts with gear sets on positioning device and push positioning slides (1b) together | | |
13 | Fit roller bearing (7) on output shaft | Note installed position: The projecting collar of the roller cage must point towards the torque converter housing. | |
14 | Fit torque converter housing (2) and fasten to positioning device (1) with threaded rods (1a) | When assembling the torque converter housing, ensure that the teflon rings are properly seated. The torque converter housing is only fully installed when the distance "A" measures approximately 3mm. | |
15 | Mount torque converter housing (2) on assembly stand | ||
16 | Unscrew threaded rods (1a) and remove positioning device (1) | ||
17 | Assemble transmission housing and torque converter housing |
Positioning device
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