D27.40-A002-09
Shown on model 907 with engine 274 |
1 | Transmission | 4 | Propeller shaft | 7 | Radial shaft sealing ring | ||
2 | Bolts | 5 | Front flex disk | 8 | Drift | ||
3 | Rear engine cross member | 6 | Output flange |
D27.40-A006-78
Shown on model 907 with engine 654.9 |
1 | Transmission | 9 | Bolts | 11 | Transmission mount | ||
6 | Output flange | 10 | Transmission carrier |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Notes on threaded connections fastened using a tightening angle-based tightening process | ||
Topical note | Notes on self-locking nuts and bolts | ||
Notes on automatic transmission | |||
| Remove | ||
1 | Shift transmission (1) to neutral position, release parking brake and secure vehicle to prevent it from rolling away. | ||
2 | Raise vehicle. | ||
Topical note | Special instructions for lifting and supporting vehicle | ||
3 | Remove lower engine compartment paneling. | Model 907 with code XM1 (Noise abatement measures) | |
4 | Remove underbody paneling. | Model 907 with code XM1 (Noise abatement measures) | |
5 | Support transmission (1) at center. | ||
| 000 588 11 62 00 Major assembly mount | ||
| 000 588 10 62 00 Support plate | ||
6.1 | Remove screws (2) and remove rear engine crossmember (3). | Transmission 725.0 in model 907 with engine 274 | |
6.2 | Remove screws (9) and remove transmission carrier (10) together with transmission mount (11). | Transmission 725.0 in model 907.1/2/6 with engine 654.9 | |
7 | Remove propeller shaft (4) from output flange (6). | ||
Counterholder | |||
8 | Lower the transmission(1) carefully until the output flange(6) is accessible. | | |
9 | Remove output flange(6). | ||
Pin wrench | |||
Socket wrench bit | |||
Puller, two-arm | |||
10 | Pry radial shaft sealing ring (7) out of transmission (1). | | |
Removal and installation tool | |||
| Check | ||
11 | Check sealing surfaces of output flange(6) for galling and corrosion. | If galling, corrosion or damage is present, | |
| |||
Replace output flange(6). | |||
| Install | ||
12 | Coat new radial shaft sealing ring (7) with transmission oil. | ||
| Automatic transmission fluids (ATF) (specification 236.17) | ||
13 | Press new radial shaft sealing ring (7) using drift (8) far enough into transmission (1) so that drift (8) makes contact with transmission housing. | Drift | |
14 | Install output flange(6). | ||
Collar nut, output flange to output shaft | |||
Pin wrench | |||
Socket wrench bit | |||
15 | Lift the transmission(1) into the installation position. | ||
16 | Attach propeller shaft (4) to output flange (6). | ||
Counterholder | |||
17.1 | Position rear engine crossmember (3) and screw in screws (2). | Transmission 725.0 in model 907 with engine 274 | |
Screw/bolt, rear engine support to longitudinal member | |||
17.2 | Position transmission carrier (10) together with transmission mount (11) and screw in screws (9). | Transmission 725.0 in model 907.1/2/6 with engine 654.9 | |
Screw, transmission mount to transmission mount holder | |||
Bolt, transmission carrier to frame-type integral support | |||
Concluding tasks | |||
18 | Check/correct transmission oil level. | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
Warning | Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | |
19 | Perform engine test run and check transmission (1) for leak tightness and proper operation. | ||
20 | Install underbody paneling. | Model 907 with code XM1 (Noise abatement measures) | |
21 | Install lower engine compartment paneling. | Model 907 with code XM1 (Noise abatement measures) | |
116 589 01 62 00
Removal and installation tool
140 589 12 15 00
Drift
176 589 00 40 00
Counterholder
129 589 01 07 00
Pin wrench
000 589 88 33 00
Puller, two-arm
126 589 02 09 00
Socket wrench bit