1 | Outer bearing cover |
2 | Detent segment |
3 | Catch bolt |
4 | Grub screws |
5 | Needle roller bearing |
6 | Notch lever |
7 | Shift guide |
T26.60-0038-01
| Disassemble | ||
Danger ! | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
1 | Disassemble gearshift system | ||
2 | Heat grub screws (4) in detent lever (6) using a suitable heat gun and unscrew | ||
3 | Remove screw on detent segment (2) | ||
4 | Press detent lever (6) off seat in detent segment (2) and detach | ||
5 | Pull catch bolt (3) and compression spring out of detent lever (6) | ||
6 | Detach outer bearing cap (1) from shift guide (7) | ||
7 | Press detent segment (2) off outer bearing cap (1) | ||
8 | Press radial shaft sealing ring out of outer bearing cap (1) using a screwdriver and remove | ||
9 | Remove needle bearing (5) from outer bearing cap (1) using a suitable drift | ||
10 | Remove retaining ring from shift guide (7) | ||
11 | Detach washer, spring and second washer in succession | ||
| Clean | ||
12 | Clean all parts | ||
| Check | ||
13 | Check all components for wear and condition | If there are problems | |
| |||
Replace affected component. | |||
| Assemble | ||
14 | Attach second washer, spring and washer in succession | ||
15 | Install retaining ring in shift guide (7) | ||
16 | Install needle bearing (5) in outer bearing cap (1) using a suitable drift | ||
17 | Install new radial shaft sealing ring in outer bearing cap (1) | ||
18 | Lightly grease catch bolt (3) and attach detent segment (2) to outer bearing cap (1) | The notch on the detent segment (2) must point towards the drive side. | |
Long-life grease | |||
19 | Push left upper collar screw for fastening outer bearing cap (1) into corresponding hole and attach outer bearing cap (1) to shift guide (7) | ||
20 | Lightly grease compression spring and push compression spring and catch bolt (3) in succession into detent lever (6) | Long-life grease | |
21 | Install detent lever (6) in detent segment (2) | Insert the detent lever (6) so that the holes for the grub screws (4) are exactly aligned with the blind holes in the shift guide (7). | |
22 | Tighten a new screw on detent segment (2) | ||
| Notes on self-locking nuts and bolts | ||
Screw/bolt, detent segment to outer bearing cap | |||
23 | Screw new grub screws (4) into detent lever (6) | The grub screws (4) are tightened after adjusting the shift finger (center position). | |
24 | Assemble gearshift system |