W26.50-1166-09
1 | Planet carrier | 7.1 | Synchronizer cone | 13 | Retarder drive gear with synchronizer ring (only with secondary coolant-retarder) | ||
2 | Retaining ring | 8 | Annular spring | 14 | Thrust piece | ||
3 | Ball bearing | 8.1 | Annular spring | 15 | Spacer ring | ||
4 | Ring gear | 9 | Synchronizer body | 16 | Thrust piece | ||
5 | Carrier ring | 10 | Retaining ring | A | Direction of removal | ||
6 | Distance sleeve | 11 | Sliding sleeve | B | Oil hole | ||
7 | Synchronizer cone | 12 | Synchronizer ring (not with secondary coolant-retarder) |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
| Disassemble | ||
1 | Disassemble range group. | ||
2 | Remove spacer ring (15). | ||
3 | Drive planet carrier (1) out of shift mechanism (arrows A). | To do so, drive out the planet carrier (1) onto a suitable block of wood. | |
4.1 | Remove synchronizer cone (7), synchronizer ring (12), spacer sleeve (6) and sliding sleeve (11). | On transmissions without secondary coolant-retarder. | |
4.2 | Remove retarder drive gear with synchronizer ring (13), synchronizer cone (7), spacer sleeve (6) and sliding sleeve (11). | On transmissions with secondary coolant-retarder. | |
5 | Remove annular spring (8). | ||
6 | Remove retaining ring (10). | ||
7 | Pull off synchronizer body (9) using puller. | Use drift 04 from the disassembling kit. | |
Hand pump | |||
Hydraulic hose (complete) | |||
Puller without spindle | |||
Thrust piece | |||
Adapter | |||
Adapter | |||
Adapter | |||
Hydraulic cylinder | |||
disassembly kit | |||
8 | Remove carrier ring (5) and synchronizer cone (7.1). | ||
9 | Remove annular spring (8.1). | ||
10 | Remove retaining ring (2) and ball bearing (3) from ring gear (4). | ||
11 | Remove planetary gears from planet carrier (1). | Only if the planetary gears, the thrust plates, the planet carrier (1) or the needle bearings are being replaced. | |
12 | Check all removed parts for damage and wear. | If there is damage or wear, | |
| |||
Replace relevant parts. | |||
| Assemble | ||
13 | Install planetary gears in planet carrier (1). | ||
| Assembly mandrel for planet gear | ||
Planetary gear bolts grub screw | |||
Grease, silicone-based, 100 g | |||
14 | Insert ball bearing (3) into ring gear (4) and install retaining ring (2). | ||
15 | Heat ball bearing (3) to approx. 80 °C and push onto planet carrier (1) together with ring gear (4). | ||
16 | Install carrier ring (5). | ||
17 | Oil synchronizer cone (7.1), insert annular spring (8.1) into synchronizer cone (7.1) and press into carrier ring (5). | ||
18 | Heat synchronizer body (9) to approx. 80 °C and press onto ring gear (4). | The long collar of the synchronizer body (9) must face towards the output. | |
19 | Install retaining ring (10). | ||
20 | Install spacer sleeve (6). | The oil hole (arrow B) must point towards the planet carrier (1). | |
21 | Install sliding sleeve (11). | ||
22.1 | Oil synchronizer cone (7), insert annular spring (8) into synchronizer cone (7) and press into synchronizer ring (12). | On transmissions without secondary coolant-retarder. | |
22.2 | Oil synchronizer cone (7), insert annular spring (8) into synchronizer cone (7) and install in retarder drive gear with synchronizer ring (13). | On transmissions with secondary coolant-retarder. | |
23.1 | Push synchronizer ring (12) onto planet carrier (1). | On transmissions without secondary coolant-retarder. | |
23.2 | Push retarder drive gear with synchronizer ring (13) onto planet carrier (1). | On transmissions with secondary coolant-retarder. | |
24 | Push spacer ring (15) onto planet carrier (1). | ||
25 | Assemble range group. |
715 589 19 63 00
disassembly kit
715 589 15 34 00
Hydraulic cylinder
715 589 12 34 00
Adapter
652 589 00 33 21
Hand pump
715 589 11 34 00
Adapter
715 589 08 34 00
Thrust piece
715 589 10 34 00
Adapter
652 589 00 33 23
Hydraulic hose (complete)
715 589 02 33 15
Puller without spindle